MITSUBISHI ENDEAVOR 2004 Service Repair Manual

MB990936: Installer Adapter
ASSEMBLY SERVICE POINTS >>A<< O-RING INSTALLATION Install a O-ring to the transfer, and apply ATF or petroleum jelly (Vaseline) to the
O-ring. >>B<< OIL SEAL INSTALLATION Use s
pecial tool MD998800, to ta
p the oil seal into the transfer cover.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 207: Installing >>B<< OIL Seal Into Transfer Cover With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< OIL SEAL INSTALLATION Use special tools MB990937 and MB990938, to tap the oil seal into the transfer
cover.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 208: Installing >>C<< OIL Seal Into Transfer Cover With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL SEAL INSTALLATION Use special tools MB990887 and MB990891, to tap the oil seal into the transfer.
CAUTION: Apply ATF to the oil seal lip before installing the
transfer.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 209: Installing >>D<< OIL Seal Into Transfer With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< OIL SEAL INSTALLATION Use s
pecial tool MB990936, to ta
p the oil seal into the transfer.
CAUTION: Apply ATF to the gear oil before installing the
transfer.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 210: Installing >>E<< OIL Seal Into Transfer With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

FASTENER TIGHTENING SPECIFICATIONSFig. 211: Fastener Tightening Specifications Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 212: General Specifications Table

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SERVICE SPECIFICATIONS Fig. 213: Service Specifications Table

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VALVE BODY SPRING IDENTIFICATION TABLE
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 214: Valve Body Spring Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ADJUSTING PLATE, SNAP RING AND SPACERS Fig. 215: Adjusting Plate, Snap Ring And Spacers Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Sna
p rin
g (For ad
justment of underdrive clutch and overdrive clutch end
play)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 216: Sna
p rin
g Symbol Identification Table (For ad
justment of underdrive
clutch and overdrive clutch end play)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Snap ring (For adjustment of low-reverse brake and second brake reaction
plates end play)
Fig. 217: Snap ring Symbol Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Pressure plate (For adjustment of low-reverse brake and second brake end
plays)
Fig. 218: Pressure plate Identification Symbol Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Sna
p rin
g (For ad
justment of reverse clutch end
play)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 219: Snap ring Identification Symbol Table (For adjustment of reverse clutch end play)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Snap ring (For adjustment of reverse clutch and overdrive clutch spring
retainer end plays)
Fig. 220: Snap ring Identification Symbol Table (For adjustment of reverse
clutch and overdrive clutch spring retainer end plays)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Thrust race (For adjustment of underdrive sun gear end play)
Fig. 221: Thrust race Identification Symbol Table

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor