MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 197: Exploded View Of Valve Body Components (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINT << A >>SOLENOID VALVES REMOVAL
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Mark the solenoid valves with white paint to make assembly easier.
Fig. 198: Identifying Marking Of Solenoid Valves With White Paint

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ASSEMBLY SERVICE POINTS >>A<< SPRING, STEEL BALL, DAMPING VALVE AND DAMPING VALVE SPRING INSTALLATION 1. Install the two steel balls and two springs to the inside valve body as shown.
2. Install the dam
ping valve and s
prin
g to the inside valve bod
y as shown.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 199: Installing Damping Valve And Spring To Inside Valve Body

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< SPRING AND STEEL BALL INSTALLATION Install the three steel balls and two springs to the inside valve body as shown.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 200: Installing Three Steel Balls And Two Springs To Inside Valve Body

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< SOLENOID VALVES INSTALLATION 1. Apply ATF or petroleum jelly (Vaseline) to the O-ring and install carefully.
2. Install the solenoid valves by referring to the marks applied during
disassembly.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 201: Identifying Solenoid Valves For Installation

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 202: Solenoid Valves Number Name Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DRIVE SHAFT OIL SEAL DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 203: Disassembly And Assembly View Of Drive Shaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MD998800: Oil Seal Installer
ASSEMBLY SERVICE POINTS >>A<< OIL SEAL INSTALLATION Use s
pecial tool MD998800 to ta
p the oil seal into the tor
que converter housin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 204: Installing Oil Seal Into Torque Converter Housing With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< OIL SEAL INSTALLATION Use special tool MD998800 to tap the oil seal in the transaxle case.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 205: Installing Oil Seal Into Transaxle Case With Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TRANSFER DISASSEMBLY AND ASSEMBLY < W4A5A >
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 206: Exploded View Of Transfer System

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998800: Oil Seal Installer MB990938: Handle MB990937: Installer Adapter MB990887: Ring MB990891: Bushin
g Remover Installer Base

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor