MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 7: Special Tools Description Chart (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 8: Tool Identification & Specifications Chart
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

ON
-VEHICLE SERVIC
E
WHEEL BEARING END PLAY CHECK 1. Remove the caliper assembly and suspend it with a wire.
2. Remove the brake disc from the front hub.
3. Attach a dial gauge as shown in the illustration, and then measure the end play
while moving the hub in the axial direction.
Limit: 0.05 mm (0.002 inch)
4. If end play exceeds the limit, disassemble the front hub assembly and check the
parts.
5. Install the brake disc, caliper assembly and tighten the caliper assembly
mounting bolts to the specified torque 90 +/- 10 N.m (67 +/- 7 ft-lb).
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

Fig. 9: Measuring Wheel Bearing End Play Using Dial Gauge

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
HUB BOLT REPLACEMENT Required Special Tools:
MB990767: End Yoke Holder MB991618: Hub Bolt Remover
1. Remove the caliper assembly and suspend it with wire so that it does not fall.
2. Remove the brake disc.
3. Use special tool MB991618 to remove the hub bolts.
Fig. 10: Removing Hub Bolts Using Special Tool MB991618

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Install the
plain washer to the new hub bolt, and install the bolt with a nut

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

while holding the hub with special tool MB990767.
5. Install the brake disc, caliper assembly and tighten the caliper assembly
mounting bolts to the specified torque 90 +/- 10 N.m (67 +/- 7 ft-lb).
Fig. 11: Installing Hub Bolt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

2004 DRIVE AXLES
Axle Shafts - Rear - Endeavor
DESCRIPTION Axle shafts use Birfield Joint (BJ) and Double Offset Joint (DOJ) Constant Velocity
(CV) joints combined with solid metal shafts. LUBRICATION For lubrication points, see Fig. 1
.
Fig. 1: Identifying Lubrication Points

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TROUBLE SHOOTIN
G

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor


2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

REMOVAL & INSTALLATION AXLE SHAFTS Removal & Installation For removal and installation of axle shafts, see Fig. 2
.
Fig. 2: Removing & Installing Axle Shafts

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Removal Service Points A. Using End Yoke Holder (MB990767), hold the hub and remove the axle shaft
nut. NOTE: See BASIC TROUBLE SHOOTING article in GENERAL
INFRMATION.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.
CAUTION: DO NOT pull on the axle shaft, doing so will

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

B. Using Puller Shaft (MB990242), Puller Bar (MB990244), Puller Body
(MB991354), and End Yoke Holder (MB990767), push out the axle shaft from
the hub. Using Sliding Hammer (MB991721), Drive Shaft Puller (MB991833),
and Adapter (MB991961), remove the axle shaft from the differential carrier.
damage the TJ. Be sure to use Sliding Hammer
(MB991721), Drive Shaft Puller (MB991833), and
Adapter (MB991961) to remove the axle shaft.
CAUTION: DO NOT apply pressure (by vehicle weight to the
wheel bearing when the axle shaft is removed. If,
however, vehicle weight must be applied to the
bearing by using Spacer (MB991000 or
MB990998) and Front Hub Remover and Installer
(MB991017). See Fig. 3
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

Fig. 3: Identifying Spacer (MB991000 Or MB990998) & Front Hub Remover & Installer (MB991017)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Installation Service Points A. When installing the axle shaft, be careful that the splined part of the axle shaft
does not damage the oil seal.
B. Assemble the axle shaft washer as shown. See Fig. 4
. Tighten the axle shaft
nut. See TORQUE SPECIFICATIONS
.
Fig. 4: Removing Washer & Axle Shaft Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

DISASSEMBLY & REASSEMBL
Y
AXLE SHAFTS Disassembly & Reassembly For disassembl
y and reassembl
y of axle shafts, see Fig. 5
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

Fig. 5: Exploded View Of Axle Shafts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Disassembl
y Service Points

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor