MITSUBISHI GALANT 1989 Service Repair Manual

FUEL SYSTEM <DOHC> - Fuel Tank <MID>13-319
Fuel tank pressure
control valve
Rubb& hose
side
003041
03FOO1
INSPECTIONMl3GCAIl
l Check the hoses and the pipes for crack or damage.
lCheck the fuel tank filler tube cap for malfunction.
lCheck the fuel tank for deformation, corrosion or crack.
l Check the fuel tank for dust
Qr foreign material.
NOTE
If the inside of the fuel tank is to be cleaned, use any one
of the following:
(1) Kerosene
(2) Trichloroethylene
(3) A neutral emulsion type detergent
FUEL TANK PRESSURE CONTROL VALVE
(1) Remove the fuel tank pressure control valve.
(2) Check the valve function after a clean rubber hose is in-
stalled on it.
1 Check procedureNormal function
I
Blow from the inletAir pressure through after you
(fuel tank side). feel a slight resistance.
I
I
Blow from the outlet (evapora-Air flows.
tive emission canister side).
I
(3) Check the valve for crack or leakage.
SERVICE POINTS OF INSTALLATION
MlJGDAIl
15. INSTALLATION OF FUEL TANK PRESSURE CONTROL VALVE
Install so that the fuel tank pressure control valve is facing
in the direction shown in the figure.
14./4. CONNECTION OF VAPOR HOSE/3. RETURN HOSE
When attaching the fuel hose to the pipe, be sure that the
hose is attached as shown in the illustration.
Standard value : 25-30 mm (1.0-1.2 in.)
10. INSTALLATION OF SELF-LOCKING NUT
Tighten the self-locking nuts until the rear end of the tankband
contacts the body.

13-320FUEL SYSTEM <DOHC> - Fuel Tank <FWD>
03RO297
V/apor hose
mmin.)
3FOO7
Filler
hoseB
A<B03R0341
Flare nut
\Secure side 03YO43
Ll
9. CONNECTION OF VAPOR HOSE/8. FILLER HOSE
(1) The vapor hose should be connected all the way at the
tank, and approximately 40 mm (1.6 in.) at the fuel tank
filler tube.
(2) The end of the filler hose with the shorter straight pipe part should be connected at the tank side.
7. CONNECTION OF HIGH PRESSURE HOSE TO FUEL
PUMP
Temporarily tighten the flare nut by hand, and then tighten
it to the specified torque,
bein,g careful that the fuel hose
does not become twisted.
Caution
When tightening flare nut, be careful not to bend or
twist line to prevent damage to fuel pump low connec-
tion.
FUEL PUMP REPLACEMENT
(1) Disconnect the fuel pump connector.
(2) Remove the fuel tank filler tube cap.
(3) Drain the fuel.
Ml3GFAt.X
(4) Disconnect the fuel high pressure hose and main pipe.
Caution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressure
in the fuel pipe line.
(5) Loosen the self-locking nuts to the end of the stud bolt.
(6) Disconnect the lateral rod right side body coupling; then
lower the lateral rod and use wire or similar material to
suspend from the axle beam.
(7) For models equipped with the ACTIVE-Electronic Control Suspension
(E.C.S.) disconnect the rear height sensor and
the lateral rod. (Refer to GROUP
33B-Service Adjustment
Procedures.)
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FUEL SYSTEM <DOHC> - Fuel Tank <FWD>13-321
I03LOO18
-
QGB ua \
a=
C-CT
0a
c oc3i20’0Qaa
Positidning projection
03L0000
(8) Remove the fuel pump installation screws and the bolt for
holding the fuel pump (at the lower side of the fuel tank),
and then remove the fuel pump from the fuel tank.
(9) Align the three positioning projections of the packing with the holes in the fuel pump.
(lO)When the fuel pump is installed, the holding bolt at the
lower side of the fuel tank should be installed first. Care should be taken at this time that the O-ring is not
pinched.
(1 l)For models equipped with the ACTIVE-E.C.S., check the operation of the ACTIVE-E.C.S. after installation of the rear
height sensor. (Refer to GROUP
33B-Service Adjustment
Procedures.)

13-322FUEL SYSTEM <DOHC> - Fuel Tank <AWD>
FUEL TANK <AWD>MlJGA-B
REMOVAL AND INSTALLATION
Sealant:
3M ATD Part No.8625or equivalent
30-40 Nm
22-29 ftlbs.
5
\\
\I@Release of Residual Pressure from High
11aMeasurement of Fuel Pressure
l-2 Nm0.7-1.4 ftlbs.\30-40 Nm
22-29 ftlbs.
\h
21-31 N/m15-22
ftlbs.
Removal steps
1. Fuel tank filler tube cap2. Drain plug3. Return hose (Refer to P.13-319.)4. Vapor hose 5. Fuel high pressure hose (Refer toP.13-319.1
17-2
6
12-1s
;~\*3~o,,.
Es.6
6. Filler
ho&7. Vapor hose (Refer to P.13-319.)8. Protector
9. Hole cover
IO. Self-locking nut11. Fuel tank
12. Fuel tank pressure control valve (Refer toP.13-319.)
13. Fuel pump and gauge assembly14. Fuel tank filler tube Caution
When disconnecting the high pressure fuel hose, cover
the hose connection with rags to prevent splash of fuel
that could be caused by some residual pressure in the
fuel pipe line.
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FUEL SYSTEM <DOHC> - Fuel Tank 4WD>13-323
03AOllO03AOlll
f%? hose
‘F;el high pressure
-Fuelgaugeand \n pump assembly- 03AO107
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FUEL PUMP AND GAUGE ASSEMBLY REPLACE-
MENT
MlBGEAG
(1) Remove the protectors.
(2) Disconnect the fuel pump and gauge assembly harness connector, and then remove the hole cover.
(3) Bleed the remaining pressure from the fuel pipe line to prevent fuel discharge. (Refer to
P.13-312.)
(4) Disconnect fuel high pressure hose and remove the fuel
tank pressure control valve, then remove the fuel pumpand gauge assembly.
(5) Apply the specified sealant to the rear floor pan.
Specified sealant: 3M ATD Part No.8625 or equivalent
(6) After installing the fuel pump and gauge assembly, start the
engine and check to ensure that there is no fuel leakage.

13-324FUEL SYSTEM <DOHC> - Fuel tine and Vapor Line <FWD>
FUEL LINE AND VAPOR LINE
<FWD>
REMOVAL AND INSTALLATIONM13KA-A
Pre-removal Operation@Removal of the Battery Tray (Refer to GROUP 54-Starter
Motor)
*Release of Residual Pressure from High
Pressure Fuel Hose
(Refer to
P.13-312.)
4-6 Nm
3-4 ft.lbs.
9-14 Nm7-10 ftlbs.
25-35 Nm18-25$.lbs.
b 76
y@qz+;y
g----G
F4 6’
9-14 Nm
vv .‘$
7-10
ftlbs. #a&gIll/--c
9-14 Nm7-10 ft.lbs.
Post-installation Operation*Measurement of Fuel Pressure
*Installation of the Battery Tray
(Refer to GROUP 54-Starter
Motor)
High-presfuel hose
9-14 Nm7-10 ft.lbs.
12
9-14 Nm7-10 ft.lbs.\
30-40 Nm22-29 ft.lbs,
I
9-14’Nm7-10 ft.lbs.
9-14 Nm7-10 ft.lbs. lo\9-14 Nm
e?? /;o 10
7-10 ftlbs.
/
\10 I9-14Nm
Removal steps7-10 ft.lbs.4+1.Eye bolt9-14Nml +2.High9-14Nm7- 10ft.lbs.
l * l apressure fuel hose3. Fuel filter7-10 ft.lbs.03AO233
l * 4. Fuel return hose
5. Check valve
I)+ 6. Fuel vapor hose7. Vapor pipe assembly8. Evaporative emission canister9.Evaporative10.emissionClip canister
holder
11. Fuel main pipe12. Fuel return pipe
13. Fuel vapor pipe
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FUEL SYSTEM <DOHC> - Fuel Line and Vapor Line <FWD>13-325
Mounting
bolts 03F008
I--l03FOO7Standard value: 20-25 mm (8-1.0 in.)
t&-----Eye bolt
Gasket
Fuel filter
#-----
Flare nut
;y;; main ------A\
J
I
-.
High-presfuel hose
J-ring

O”
SERVICE POINTS OF REMOVALMlSKBAMl
1. REMOVAL OF EYE BOLT
Remove the eye bolt while holding the fuel filter nut
securely.
Caution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressure
in the fuel pipe line.
3. REMOVAL OF FUEL FILTER (1) Loosen the main pipe flare nut while holding the fuelfilter nut securely.
(2) Remove the fuel filter mounting bolts, and then remove the fuel filter from the bracket.
INSPECTIONMlOKCABl
l Check the hose and pipes for cracks, bend, deformationand clogging.
lCheck the evaporative emission canister for clogging.
l Check the fuel filter for clogging and damage.
SERVICE POINTS OF INSTALLATIONMlJKDAPl
6. INSTALLATION OF FUEL VAPOR HOSE/4. FUEL RE-
TURN HOSE
(1) If the fuel pipe has a stepped part, connect the fuel
hose to the pipe securely, up to the stepped part, as
shown in the figure.
(2) If the fuel pipe does not have a stepped part, connect the fuel hose to the pipe securely, so that it is the
standard value.
3. INSTALLATION OF FUEL FILTER (1) When installing the fuel filter, first temporarily install thefilter to the filter bracket; then insert the main pipe at
the connector part of the filter, and manually screw in
the main pipe’s flare nut.
(2) Holding the fuel filter nut, tighten the fuel main pipe’s
flare nut and eye bolt at the specified torque. Then
tighten the filter to the bracket.
TSB Revision 2. INSTALLATION OF HIGH PRESSURE FUEL HOSE
Apply engine oil to the hose union.
Insert the hose, being careful not to damage the O-ring, and
tighten securely.
Caution
Because there is high pressure applied between the
fuel pump and the injection mixer, be especially sure
that there is no fuel leakage in this area.

13-326FUEL SYSTEM <DOHC> - Fuel Line and Vapor tine <AWD>
FUEL LINE AND VAPOR LINE <AWD>MlBKA--B
REMOVAL AND INSTALLATION
Pre-removal Operation*Removal of the Battery Tray(Refer to GROUP 54-Starter Motor)*Release of Residual Pressure from High Pressure Fuel Hose
(Refer to P.13-312.)
*Installation of the Battery Tray(Refer to GROUP 54-Starter Motor.)
25-35 Nm
4-6 Nm
3-4
ft.lbs.i
3-14 Nm v-10
ftlbs.
,
I rail
9-14rGm7-10ft.lbs.30-40Nm
7- 10 ftlbs.
13AO3329-14Nm7-10ft.lbs.7-10ft.lbs.7-10
ftlbs.
Removal steps
1. Eye bolt (Refer to P.13-325.)2. Fuel high-pressure hose (Refer to P.13-325.)3. Fuel filter (Refer to P.13-325.)4. Fuel return hose (Refer to P.13-325.)5. Check valve
6. Fuel vapor hose (Refer to
P.13-325.)7. Evaporative emission canister
8. Clip
9. Fuel main pipe10. Fuel return pipe11. Fuel vapor pipe Caution
Because there is high pressure applied between the fuelpump and the injection mixer, be especially sure that
there is no fuel leakage in this area.
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FUEL SYSTEM <DOHC> - Fuel Filter
FUEL FILTER
REMOVAL AND INSTALLATIONMlOVA-A
Pre-removal Operation@Release of Residual Pressure from HighPressure Fuel Hose
(Refer to P.l3-312.)
Post-installation Operation*Measurement of Fuel Pressure(Refer to P.13-312.)
Fuel filter removal steps
1. Eye bolt (Refer to P.13-325.)2. O-ring
3. Connection for high pressure fuel hose
4. O-ring 5. Connection for fuel main pipe
6. Mounting bolt
7. Fuel filter (Refer to
P.13-325.)
30-
22- 25-35 Nm
18-25
ft.lbs.
03AO231
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13-328ENGINE CONTROL - Specifications/Troubleshooting
ENGINE CONTROL
SPECIFICATIONS
SERVICE SPECIFICATIONSM13CB-B
ItemsSpecifications
Standard value
Accelerator cable playmm (in.)<M/T>
1-2 (.04-,081
<fw>3-5 (.12-,201
Accelerator switch switching point
mm (in.)4-8 (.16-,311
TORQUE SPECIFICATIONSMlBCC--B
Items
Accelerator arm bracket to body
Throttle body side inner cable to intake manifold plenum
Accelerator arm side inner cable to body
Nmft.lbs.
8-12 6-
9
4-6 3-4
4-6 3-4
SEALANT
MlOCE--B
Items
Accelerator arm bracket Specified sealant 3M ATD Part No.8663 or equivalent
TROUBLESHOOTING
ACCELERATOR CABLE AND ACCELERATOR PEDAL
MlBEGAB
Symptom
Throttle valve will not fully open or close Probable cause
Remedy
Misadjusted accelerator cable
Adjust
Misadjusted automatic speed-control cable Adjust
Broken return
sprinqReplace
Accelerator pedal
operation not smooth (over acceleration)
Throttle lever malfunction
Accelerator pedal wrongly tightened
Misinstalled accelerator cable
Accelerator cable requires lubrication Replace
Repair
Repair
Lubricate or replace
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