MITSUBISHI GALANT 2004 Workshop Manual






 !"!#$







3 !#,)!!!,&,#'.!=!%!!'!!0&'# ,C!"

+)8!, !'&/
*-$4-)4
-+/'

−
@
Ω
J-*
°
@8°K
7 !+ #.!!, !'&/&C!,&,#'.!&,)C,+!.&C&.#&'


D

&2


C

B
&',+!.!,!+#,;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!+#,;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7




&2
C

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7
AK402743AF
<3.8L ENGINE (MIVEC)>
AK600586AB
<EXCEPT 3.8L ENGINE (MIVEC)>






 !"!#$






6



 


&2


C

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7
2


 

&2
C

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7

2






&2

&',+!.!,!',;!C!
;()! 
)++ *−()! 
#':
−()! #':',+!.&'−()! #': &CC!!'&# 
!,,)!

!',!.:

, 
,



,





&2

!C!0&,,&'' −$#+#&$!0&,,&'#'&,!#'/
()! #':
!,,)!! &!C"# $!
−',+!.&'−$#+#&$!
0&,,&'"!'& #&'
 !'&/!.:
6
I&





%




I&




%



!!D#),8#,!.&.) #&',*,!012 %!,
!'&8!'D&/!,1D2!0&,,&' !$! 9!'!
#&FC)! 0&D)!.0=),&'!0+!#)!&,&8;#
#8!H)#'&*CD&,8!'!#!/&'!.0=),&'
.#0=!!!C!;&,,*,!0!.&.) #!,+#C
!D#),8#,C0!!D#),+C!.* &'/!
!#/!.0=),&'.#0=!)8!&'#:!
0#'&C //!.!#,!!#&FC)! 0&D)!.0=),&'
!0+!#)!;!,) &'8&'!/).&'CD!
C %#!&,.' !/=*!$# $!1
!++!
2C/&$!#=& &*H)# &* 

9!'!!'8&'!. #'!0+!#)!&, %;%!'
!!'8&'!&,#&/ !%!'#%&/!+!' !
+!#&'&,+!C0!/;!$# $!1
!++!
2&,:!+. ,!/;#.&!$&'8'C!%#0

&'8)+C!!'8&'!;!$# $!1
!++!2
.#'=!+!'!/=*!+%!#&'.' 0/) !
1
2






 !"!#$






@
!
0'&,!,*,!0#'/& )0&'#!,
!# C)'.&''/&.##0+1
"

!.:'8&'!#0+2&'/&.#!#!!
&,#0# C)'.&'
%


C

B
C8

B
AK300557AD
MASS AIRFLOW SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
CRANKSHAFT POSITION
SENSOR PCM
MFI RELAY
BATTERY EGR VALVE
(STEPPER MOTOR)
AK203696AC
MASS AIRFLOW
SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
CRANKSHAFT POSITION
SENSOR PCM
MFI RELAY
BATTERY EGR VALVE
(STEPPER MOTOR)






 !"!#$







 



,,
 

&2

3/!)4
15!-+
##+'
55734!,#'!,,
!
(5A!$7
*(
1)-*!#$
#/$4
 !.:#!+!#&',)'/C!,!++!0.#'=!
!#/C0!$# $!%!'!&8'&&',%&.&,)'!/
1%&),#&'8!!'8&'!2
- C!+!#&',)'/.#''=!!#/;&',+!.!/&$!
.&.)&C!,!++!0
)2

"

"
#




#
;,#* 1
2
$

(5A!$7
*(
#!+
"!"*-$5
 !0$!!$# $!
- !#,)!!!,&,#'.!=!%!!'!0&'# -#'/!&!
!0&'# !0&'# C!.''!.#!
$# $!
*-$4-)4
-+/'

−

Ω
J-*
°
@8°K
 C!!,&,#'.!&,'%&&'!,#'/#/;!+ #.!!
$# $!
 !#,)!!!,&,#'.!=!%!!'!0&'# 3#'/!&!
!0&'# 7!0&'# C!.''!.#!
$# $!
*-$4-)4
-+/'

−

Ω
J-*
°
@8°K
3 C!!,&,#'.!&,'%&&'!,#'/#/;!+ #.!!
$# $!

1)-*!#$
(5A
 !0$!!$# $!
AK303007AB
EGR VALVE
<2.4L ENGINE>
AK303008
BRAKE FLUID
RESERVOIR EGR VALVE
<3.8L ENGINE>
AB
AK100014
12
3
45
6
12
3
45
6






 !"!#$






8
- ''!.,+!.&#  55734!$# $!
 ''!.!+,&&$!1L2!0&'# !=#!*!0&'# 
-
CAUTION
#$$5*!$7
:-**)0
#+*-7
*#
*(

-+ 
=#)
-
+#$7

*);
5#/+4
4-;-7
*(
5#!+
 ''!.!0&'# ,#'/!'!8#&$!12!0&'# C!
=#!*;&'/!!,%!!!,!++!0$&=#!,
1%&#, &8,)//!2;&'/&.#&'8#!,!++!0&,
+!#&'8
3 ''!.!+,&&$!1L2!0&'# !=#!*!0&'# 
3
CAUTION
#$$5*!$7
:-**)0
#+*-7
*#
*(

-+ 
=#)
-
+#$7

*);
5#/+4
4-;-7
*(
5#!+
7 ''!.!0&'# ,#'/7!'!8#&$!12!0&'# C!
=#!*;&'/!!,%!!!,!++!0$&=#!,
1%&#, &8,)//!2;&'/&.#&'8#!,!++!0&,
+!#&'8
 C$&=#&',.#'=!C! #,#!,) C!!,;!,!++!
0&,/!!0&'!/=!'0# 

,,
 



/"
1



   



#"
#2"$
!0$!!$# $!#'/0#:!,)!#&&,',).:#'/
/!,'#$!#'*.#='/!+,&,C!!#!#'*.#='
/!+,&,;),!#%&!=),. !#'&


D

&2 
C

B
&',+!.!,!+#,;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!+#,;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7
AK202365
123
456
AC
EGR VALVE
AK202366
MB991568 BATTERY
AC






 !"!#$










 


&2


C

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7
2&




&2

C

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@-'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
3
C8

B
&',+!.!,!',;!C!
;) &+()! 
'I!.&'1(2@4'8&'!A
−) &+()! 'I!.&'1(2
&#8',&,
− &#8',&.)= !/!#
7
,



C

B
));# -+
-$4
#"*!$"*-++-*!#$
1)-*!#$
& !#'!$!;&'#:!,!#'/!,'#!0$# 
#'/',# #&'1!C!
3;& !#'!
32
AC307977AB
1
N
32
24 ± 3 N·m
18 ± 2 ft-lb
4
567 8
910
11
5.0 ± 1.0 N·m
44 ± 9 in-lb






 !"!#$











,



BBCC

,,
2


',# !$# $!8#,:!#,,%'&'!& ),#&'
,



C8


I 

,B 
,
 

 



-( 







"
"



 
>>


3
9





9
7N

4 
5""
6""
AA@@ ""
>
,
 
#$*!$/4
AC302358
AC
GASKET
NOTCHED
PART
NOTCHED
PART
));# -+
-$4
#"*!$"*-++-*!#$
1)-*!#$

)%!#!0$# #'/',# #&'1!C!

-;
)%!#
-2
AC307978AB
24 ± 3 N·m
18 ± 2 ft-lb
N
1
2
3
,
 

""-""
AA@@""
>
,
 
#$*!$/4






 !"!#$











,



BBCC

,,
2


',# !$# $!8#,:!#,,%'&'!& ),#&'
,



C8


,B
AC307979AB
GASKET
NOTCHED
PART
NOTCHED
PART
));# -+
-$4
#"*!$"*-++-*!#$
1)-*!#$

)%!#!0$# #'/',# #&'1!C!

-;
)%!#
-2
AC406789AB
24 ± 3 N·m
18 ± 2 ft-lb
N
1
23
,
 

""-""
AA@@""
>
,
 
#$*!$/4






 !"!#$









,



BBCC

,,
2


',# !$# $!8#,:!#,,%'&'!& ),#&'
, 
,







2




, , 

,



AC406790AB
GASKET
NOTCHED
PART
NOTCHED
PART
AC501061
1
2
3
45
6
7
8
12
13
9 10
11
,
 

"
"


"
 

-9




"

"


3(
7"






4"
   

5"
"


"
  
"
"






6"
"


"

 "

-"
"




"
"



>
,
 
#$*!$/4






 !"!#$







 
 

, 
,



,





&2
 ''!.##'/$#.))0+)0+'&++ !12C!, !'&/
- !.:#&&8'!,,=*#++ *&'8#$#.))0%&$ #8!
#++ &!//&!. *C0!=#!*!!$#+#&$!!0&,,&'
$!'& #&', !'&/#'/%&)#++ *&'8$ #8!
 !#,)!!!,&,#'.!=!%!!'!!0&'# ,C!
, !'&/
*-$4-)4
-+/'

−

Ω
J-*
°
@8°K
%

,




%

,
!!!%#*.## *&..'$!!;8!!%&!
. ,!/ +#&C)! #&.' =#,!/'!D*8!'
,!',,&8'# ;D&/&B!,.#='0'D&/!,12#'/
*/.#=',12;# ,!/).!,'&8!'D&/!,
1D29!'!0&D)!&,.' !/#,&.&0!&.#&
C)! #&;!!!%#*.## *&..'$!!+$&/!,
!&8!,+)&C&.#&'#8#&',!!!.',&)

!',;'#0! *;;#'/D
%
,



++ &!/"#.))00#&'#&'!/
#++ &!/"#.))0 !#:,
AC406792
AB
A
AC406793