MITSUBISHI LANCER 2005 Workshop Manual

MOULDINGS
EXTERIOR51-13
AC401196 AC400117
AC400128
Section A – A Section B – B Section C – C
AB
A
AB
BC
C
2
1
3
ClipClip
AC400840AD
Double-sided tape: Generic products [ a: 6 mm width and 1.2 mm thickness,
b: 20 mm width and 1.2 mm thickness ]
12
3
a
b baAdhesive tape position
Door moulding removal steps
<<A>> >>A<<1. Front fender mouldingDoor moulding removal steps<<A>> >>A<<2. Front door moulding
<<A>> >>A<<3. Rear door moulding

MOULDINGS
EXTERIOR51-14
REMOVAL SERVICE POINT
<<A>> FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS REMOVAL
Gently lift and remove the door moulding. If there is
any double-sided tape remaining on the door
moulding, remove according to the following
instructions.
<Remove double-sided tape remaining on the body
surface>
1. Attach protection tape all the way along the edges
of the double-sided tape which is still adhering to
the body.
2. Use a resin spatula to scrape off the double-sided
tape.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag
moistened with isopropyl alcohol.
<Remove double-sided tape remaining on door
moulding and adhere double-sided tape (when
re-using door moulding)>1. Scrape off the double-sided tape on the door
moulding with a resin spatula as possible.
2. Wipe the door moulding surface and clean it with
a rag moistened with isopropyl alcohol.
3. Remove only a small portion of the residual
adhesive.
4. Adhere the double-sided tape as specified on the
door moulding.
INSTALLATION SERVICE POINT
>>A<< FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS
INSTALLATION
1. Tear off the double-sided tape backing paper.
NOTE: If attach the adhesive tape to the edge of
the backing paper, it will be easy to tear off.
2. Install the clips to the front and rear door
mouldings before installing them to the vehicle
body.
3. Install the door mouldings.
NOTE: . If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding
surfaces of the body and door mouldings to about
40
− 60°C before affixing the tape.
4. Firmly press in the door mouldings onto the
respective body surfaces.
AC000420Double-sided tapeProtection tapeAB
AC000421
Double-sided tape
AB
AC313343
AC313344
Backing paper Adhesive tape
AB

SIDE AIR DAM
EXTERIOR51-15
SIDE AIR DAM
ADHESIVEM1511000500437
SIDE AIR DAM
REMOVAL AND INSTALLATIONM1511005500238
Item Specification
Side air dam Double-sided tape
4 mm width and 1.2 mm thickness
AC303877
Clip
Clip Section A – A
AD
1
A A
Adhesive tape position
Double-sided tape:
Generic products [ 4 mm width and 1.2 mm thickness ]11
Removal step
<<A>> >>A<<1. Side air dam

SIDE AIR DAM
EXTERIOR51-16
REMOVAL SERVICE POINTS
<<A>> SIDE AIR DAM REMOVAL
Gently lift and remove the side air dam. If there is
any double-sided tape remaining on the side air dam,
remove according to the following instructions.
<Remove double-sided tape remaining on the body
surface>
1. Attach protection tape all the way along the edges
of the double-sided tape which is still adhering to
the body.
2. Scrape off the double-sided tape with a resin
spatula as possible.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag
moistened with isopropyl alcohol.
<Remove double-sided tape remaining on the side
air dam and adhere double-sided tape(when re-using
side air dam)>1. Scrape off the double-sided tape on the side air
dam with a resin spatula as possible.
2. Wipe the side sill garnish surface and clean it with
a rag moistened with isopropyl alcohol.
3. Remove only a small portion of the residual
adhesive.
4. Adhere the double-sided tape as specified on the
side air dam.
INSTALLATION SERVICE POINT
>>A<< SIDE AIR DAM INSTALLATION.
1. Tear off the double-sided tape backing paper.
NOTE: If you attach the adhesive tape to the edge
of the backing paper, it will be easy to tear off.
2. Install the side air dam.
NOTE: If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding
surfaces of the body and side air dam to about 40
− 60°C before affixing the tape.
3. Firmly press in the side air dam.
AC304143AB
Protection tape
Double-sided tape
AC304144AB
Double-sided tape
AC304145
AC304146
Backing paper
Adhesive tape
AB

GARNISHES
EXTERIOR51-17
GARNISHES
REMOVAL AND INSTALLATIONM1511004100107
AC303863
Clip
Delta outer garnishSection A – A
AB
Delta outer
garnish
A A
AC303860
A A
Clip Trunk lid panel
Licence plate
garnish Section A – A
AB
Licence plate garnish
<Sedan>

REAR SPOILER
EXTERIOR51-18
REAR SPOILER
REMOVAL AND INSTALLATIONM1511006100136
REMOVAL SERVICE POINT
<<A>> HIGH-MOUNTED STOP LAMP
REMOVAL
Use the following steps to easily route high-mounted
stop lamp harness in the event of installation:
CAUTION
Ensure that the string is tightly tied.
1. Tie string on high-mounted stop lamp harness (at
connector side).
2. Carefully pull out high-mounted stop lamp.
AC303713
2 3
4
2
1
AB
1
Removal steps
•Trunk lid bumper (Refer to GROUP
42, Trunk lid P.42-43.)
1. Cap2. Gasket
3. Rear spoiler
<<A>>4. High-mounted stop lampRemoval steps (Continued)
AC303708
Connector String
AB

TAILGATE SPOILER
EXTERIOR51-19
TAILGATE SPOILER
REMOVAL AND INSTALLATIONM1511019900068
AC303721
1
2 3
AB
5.2 ± 1.0 N·m
Tailgate spoiler removal steps
•Tailgate trim upper (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•High-mounted stoplight connector
connection•Rear washer hose connection
1. Tailgate spoiler assembly
2. High-mounted stoplight assembly
3. Tailgate spoiler Tailgate spoiler removal steps

ROOF RAIL
EXTERIOR51-20
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
A A
A BC
C
B
DDEF EF
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw
Claw
AB
Removal steps
1. Front roof rail cover
2. Centre roof rail cover3. Rear roof rail cover
4. Roof rail Removal steps (Continued)

WINDSHIELD WIPER AND WASHER
EXTERIOR51-21
WINDSHIELD WIPER AND WASHER
GENERAL INFORMATIONM1511000100514
WINDSHIELD WIPER AND WASHER
OPERATION
Windshield Low-speed (and High-speed)
Wiper Operation
•If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper
signal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
•If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation
•If the windshield mist wiper switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed
operation signal is sent to the front-ECU. This
signal turns on the wiper speed control relay,
causing the wipers to work at high-speed while
the mist switch is on.
•While the windshield mist wiper switch remains
turned on when the intermittent mode is still
working, the wipers work as the mist wiper.
However, the wipers return to the intermittent
mode again when the switch is changed back to
"INT" position.
•To prevent the windshield mist wiper from
operating when the windshield wiper switch is
turned OFF, the windshield mist wiper does not
work for 0.5 second after the windshield
intermittent wiper switch, the windshield
low-speed wiper switch and the windshield
high-speed wiper switch are turned OFF.
Windshield Washer Operation
•If the windshield washer switch is turned to ON
position with the ignition switch at "ACC" or "ON"
position, the windshield washer ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
•If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condition of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as
normal condition from the time when 0.2 second
has elapsed and then returns to the intermittent
motion.

WINDSHIELD WIPER AND WASHER
EXTERIOR51-22
SERVICE SPECIFICATIONM1511000300325
TROUBLESHOOTINGM1511000700323
The windshield wiper and washer are controlled by
the Smart Wiring System (SWS). For
troubleshooting, refer to GROUP 54B,
Troubleshooting P.54B-17 or GROUP 54C,
Troubleshooting P.54C-4.
NOTE: Even when the ETACS-ECU has failed, the
windshield wiper can work at low speed as fail-safe
mode. (Normally, the windshield wiper operates
when the ignition switch is at the "ACC" position. But,
if it enters the fail-safe mode, the wiper can operate
only when the ignition switch is at the "ON" position.)
ON-VEHICLE SERVICEM1511000800461
WINDSHIELD INTERMITTENT WIPER
INSPECTION
1. If the windshield intermittent wiper interval
adjusting knob is operated, the wiper interval
should change.
2. Holding the windshield intermittent wiper interval
adjusting knob, input the simulated vehicle speed
with MUT-II MB991502 and check that the wiper
interval changes as the vehicle speed changes.
3. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4). ItemStandard value
Windshield wiper blade park position mm 34 ± 5