check engine MITSUBISHI LANCER 2005 Manual PDF

IGNITION SWITCH
CHASSIS ELECTRICAL54A-13
TROUBLESHOOTING HINTS
•Malfunction of the immobilizer-ECU.
•Malfunction of the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
DIAGNOSIS PROCEDURE
STEP 1. Check if MUT-II/III can communicate with
the MPI system and if an MPI system diagnosis
code other than P0513 is set.
Q: Can MUT-II/III communicate with the MPI system?
Is an MPI system diagnosis code other than P0513
set?
YES :
Go to Step 2.
NO : Refer to GROUP 13A, MPI Diagnosis
P.13A-15, GROUP 13B, MPI Diagnosis
P.13B-15.
STEP 2. Voltage measurement at
immobilizer-ECU connector C-202-1.
(1) Disconnect immobilizer-ECU connector C-202-1.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 1 and
earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 5.
NO : Go to Step 3.
STEP 3. Connector check: Immobilizer-ECU
connector C-202-1 and engine control relay
connector B-16X
Q: Are immobilizer-ECU connector C-202-1 and
engine control relay connector B-16X in good
condition?
YES :
Go to Step 4.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.AC303806
Connector: C-202-1
Harness side
AF
AC304844AB
Connector C-202-1
(Harness side)
AC303806
Connector: C-202-1
Harness side
AF
AC303796
Connector: B-16X
Harness side
AF

IGNITION SWITCH
CHASSIS ELECTRICAL54A-14
STEP 4. Check the harness wires between
immobilizer-ECU connector C-202-1 (terminal 1)
and engine control relay connector B-16X
(terminal 4).
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-13 <LH drive vehicles>,
C-137 <RH drive vehicles>, joint connector C-12
<LH drive vehicles>, C-134 <RH drive vehicles> and
key reminder switch connector C-202, and repair if
necessary.
Q: Are the harness wires between immobilizer-ECU
connector C-202-1 (terminal 1) and engine control
relay connector B-16X (terminal 4) in good
condition?
YES :
There is no action to be taken.
NO : Replace damaged component(s). Confirm
that MUT-II/III communicates normally.
AC303806
Connector: C-202-1
Harness side
AF
AC303796
Connector: B-16X
Harness side
AF
AC303801
Connector: C-12, C-13
C-12
C-13
C-12
C-13
AC
AC303819
Connector: C-134, C-137
C-134
C-137
C-134
C-137
AC
AC303806
Connector: C-202
Harness side
AG

IGNITION SWITCH
CHASSIS ELECTRICAL54A-16
Q: Is the harness wire between immobilizer-ECU
connector C-202-1 (terminal 4) and earth in good
condition?
YES :
There is no action to be taken.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.
STEP 8. Connector check: immobilizer-ECU
connector C-202-1 and engine-ECU connector
C-127 <M/T> or engine-A/T-ECU connector C-128
<A/T>
Q: Are immobilizer-ECU connector C-202-1 and
engine-ECU connector C-127 <M/T> or
engine-A/T-ECU connector C-128 <A/T> in good
condition?
YES :
Go to Step 9.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.
STEP 9. Check the harness wires between
immobilizer-ECU connector C-202-1 (terminal 3)
and engine-ECU connector C-127 (terminal 51)
<M/T> or engine-A/T-ECU connector C-128
(terminal 111) <A/T>.
AC303805
Connector: C-127 <M/T>, C-128 <A/T>
C-128 (GR)
C-127 (Y)
C-127
C-128
585261556256605459535751
101 102
103 104 105 106 107
120 119 118 117 116 115 114 113 112 111 110 109 108
121 122 123 124 125 126 127 128 129 130
Harness side
AJ
AC303806
Connector: C-202-1
Harness side
AF
AC303805
Connector: C-127 <M/T>, C-128 <A/T>
C-128 (GR)
C-127 (Y)
C-127
C-128
585261556256605459535751
101 102
103 104 105 106 107
120 119 118 117 116 115 114 113 112 111 110 109 108
121 122 123 124 125 126 127 128 129 130
Harness side
AJ
AC303806
Connector: C-202-1
Harness side
AF

IGNITION SWITCH
CHASSIS ELECTRICAL54A-17
NOTE:
Prior to the wiring harness inspection, check key
reminder switch connector C-202, intermediate
connector C-13 <LH drive vehicles>, C-137 <RH
drive vehicles>, and repair if necessary.Q: Are the harness wires between immobilizer-ECU
connector C-202-1 (terminal 3) and engine-ECU
connector C-127 (terminal 51) <M/T> or
engine-A/T-ECU connector C-128 (terminal 111)
<A/T> in good condition?
YES :
Go to Step 10.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.
STEP 10. Replace the immobilizer-ECU or
engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Replace the immobilizer-ECU.
Q: Did the communication with MUT-II/III become
possible after replacing the immobilizer-ECU?
YES :
Register the password (secret code) and
encrypted code P.54A-20. Confirm that
MUT-II/III communicates normally
NO : Go to Step 11.
STEP 11. Recheck for malfunction.
Q: Is a malfunction eliminated?
YES :
The procedure is complete. If no
malfunctions are found in all steps, an
intermittent malfunction is suspected (Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service Points −
How to Cope with Intermittent Malfunction
P.00-5).
NO : Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
AC303800
Connector: C-13
<L.H. drive vehicles>
Harness side
AG
AC303818
AM
Connector: C-137
<R.H. drive vehicles>
Harness side
AC303806
Connector: C-202
Harness side
AG

IGNITION SWITCH
CHASSIS ELECTRICAL54A-18
INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered.
TECHNICAL DESCRIPTION (COMMENT)
The ignition key transponder or the immobilizer-ECU
is suspected to be defective.
TROUBLESHOOTING HINTS
•Malfunction of the ignition key
•Malfunction of immobilizer-ECU
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III diagnosis code.
Q: Does diagnosis code No.11 reset?
YES :
Refer to P.54A-9.
NO : Replace the ignition key that cannot be
registered. Then re-register the encrypted
code. (Refer to P.54A-20). Verify that the
ignition key can be registered, then Go to
Step 2.
STEP 2. Retest the system.
Q: Does registered ignition key function properly?
YES :
The procedure is complete. (If no
malfunctions are found in all steps, an
intermittent malfunction is suspected. Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service Points −
How to Cope with Intermittent Malfunction
P.00-5).
NO : Replace the immobilizer-ECU.
INSPECTION PROCEDURE 3: Engine does not Start (Cranking but no Initial Combustion).
TECHNICAL DESCRIPTION (COMMENT)
If the fuel injectors are not operating, there might be
a problem with the MPI system in addition to a
malfunction of the immobilizer system. It is normal for
this to occur if an attempt is made to start the engine
using a key that has not been properly registered.
TROUBLESHOOTING HINTS
•Malfunction of MPI system
•Malfunction of immobilizer-ECU
DIAGNOSIS PROCEDURE
STEP 1. Check the system voltage.
Measure the system voltage during cranking.
Q: Is the voltage 8 volts or more?
YES :
Go to Step 2.
NO : Check the battery. Refer to P.54A-4. The
engine should start.
STEP 2. Check the immobilizer system diagnosis
code and MPI system diagnosis code.
Q: Which diagnosis code resets, the immobilizer
system diagnosis code or the MPI system
diagnosis code?
Immobilizer system diagnosis code is set :
Refer
to P.54A-9.
MPI system diagnosis code is set : Refer to
GROUP 13A, Diagnosis P.13A-15, GROUP
13B, Diagnosis P.13B-15.
No diagnosis code is set : Go to Step 3.
STEP 3. Check the starting system.
Q: Does the engine start?
YES :
Go to Step 4.
NO : Refer to GROUP 13A, Diagnosis −
Symptom Chart P.13A-215, GROUP 13B,
Diagnosis − Symptom Chart P.13B-189. If
the malfunction is not resolved, replace the
immobilizer-ECU. Then register the
password (secret code) and encrypted
code. (Refer to P.54A-20.) The engine
should start.

IGNITION SWITCH
CHASSIS ELECTRICAL54A-19
STEP 4. Retest the system
Q: Is the malfunction eliminated?
YES :
The procedure is complete. If no
malfunction are not found in all steps, an
intermittent malfunction is suspected (Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service
Points-How to Cope with Intermittent
Malfunction P.00-5).
NO : Replace the immobilizer-ECU.
DATA LIST REFERENCE TABLEM1543007300314
CHECK IMMOBILIZER-ECUM1543007600489
TERMINAL VOLTAGE CHECK TABLE
Item No. Inspection item Inspection
requirementNormal condition
01 Key has been registered
−Number of registered ignition keys
AC304799
Terminal No. Signal Inspection condition Terminal voltage
1 Immobilizer-ECU power supply Ignition switch: "LOCK"
(OFF) 0V
Ignition switch: "ON" System voltage
2- - -
3 Engine-ECU <M/T> or
engine-A/T-ECU--
4 Immobilizer-ECU earth Always 0V

IGNITION SWITCH
CHASSIS ELECTRICAL54A-20
ON-VEHICLE SERVICE
HOW TO REGISTER ENCRYPTED CODEM1543008100410
CAUTION
Because registering the encrypted codes is done
after all previously-registered codes have been
erased, you should keep all of the ignition keys
that have already been registered accessible.
If the ignition key, Immobilizer-ECU,
engine-ECU<M/T> or engine-A/T-ECU<A/T> is
replaced or an ignition key is added, encrypted
codes of all the ignition keys must be registered. (A
maximum of eight different ignition key can be
registered.) Moreover, when the immobilizer-ECU
has been replaced, you will need to use MUT-II/III to
register the immobilizer-ECU and input the vehicle
secret code and to register the password (secret
code) that the owner specifies into the
immobilizer-ECU.
If an attempt is made to start the engine with an
unregistered ignition key, cranking occurs, but fuel
supply is cut off to disable the engine. In
approximately.
NOTE: Engine-ECU<M/T> or engine-A/T-ECU<A/T>
has an encrypted code for immobilizer-ECU, and the
encrypted code is registered in the immobilizer-ECU
and ignition key.
POINTS TO NOTE DURING OPERATION
If none of the functions can be used, check the
diagnosis codes, and after carrying out any
necessary repairs, repeat the operation.
If an incorrect password is input ten times in a row,
the immobilizer-ECU judges that an unauthorized
operation is being attempted. Start-prevention mode
will be set, and engine operation will stop and all
special functions will be disabled. If the ignition
switch is turned to "ON" position, "Unauthorized
operation, start- prevention mode" will be cancelled.
KEY ID (ENCRYPTED CODE)
REGISTRATION <MUT-II>
All ignition keys can be registered with MUT-II.
Additional ignition keys can be registered with
MUT-II.
Registration with the MUT-II
CAUTION
To prevent damage to MUT-II, always turn the
ignition switch to "LOCK" (OFF) position before
connecting or disconnecting MUT-II.
NOTE: .
•Using the key ID register function will cause all
key IDs that have been previously registered in
the immobilizer-ECU to be erased. All keys need
to be registered. Those which have been
registered before should be on hand before using
this function.
•If registering more than one key, do not
disconnect MUT-II halfway through the
registration process.
•After registering key IDs, check that the engine
can be started using all of the keys that have
been registered. If the engine will not start, refer
to Immobilizer System Diagnosis P.54A-6.
1. Connect MUT-II to diagnosis connector (16- pin).
2. Turn the ignition switch to "ON" position.
3. At "System Select," press "YES"
AC304777
Steering shaft
AB
MB991502
<Using the MUT-II>
AC000522AD

IGNITION SWITCH
CHASSIS ELECTRICAL54A-22
10.The number of keys currently registered will be
displayed. To register an additional key, replace
the ignition key with the next key to be registered
within five seconds and then press the "YES" key.
Key ID registration screen will be displayed, then
register another key.
If key ID registration is complete, press the "NO"
key.
NOTE: A maximum of eight different keys can be
registered.
11.This completes the registration operation. Turn
the ignition switch "LOCK" (OFF) and leave it off
for approximately ten seconds.
12.Check that the engine can be started with each of
the ignition keys.
13.Check that the immobilizer system diagnosis
code and MPI system diagnosis code did not set.
14.Turn the ignition switch to "LOCK" (OFF) position.
15.Disconnect MUT-II.
Registration of additional keys with the
MUT-II
Additional key(s) can be registered with the MUT-II
while keeping all existing key data.
CAUTION
To prevent damage to MUT-II, always turn the
ignition switch to "LOCK" (OFF) position before
connecting or disconnecting MUT-II.
NOTE: To register additional keys with the MUT-II,
no registered keys must be lost.1. Connect MUT-II (MB991502) to the 16-pin
diagnosis connector.
2. Turn the ignition switch to "ON" position.
3. At "System Select," press "YES"
4. Select "Immobilizer," press "YES".
5. Select "Special Func", press "YES".
If diagnosis code No.11 exists, "Can't execute" will
be displayed. Check for diagnosis code
No.11(Refer to P.54A-9.)
ACX01563ACAC304777
Steering shaft
AB
MB991502
<Using the MUT-II>
AC000522AD
AC000523AC
AC000530AC

IGNITION SWITCH
CHASSIS ELECTRICAL54A-23
6. Select "Add key ID reg", press "YES".
7. Press the "YES" key to start key ID registration.
8. This will be displayed when the add key ID
registration is successful. If an error occurs during
key ID registration, the message "Can't execute"
will be displayed. If the key has already been
registered, "Key ID has been registered" will be
displayed.9. The number of keys currently registered will be
displayed. To register an additional key, replace
the ignition key with the next key to be registered
within five seconds and then press the "YES" key.
Key ID registration screen will be displayed, then
register another key.
NOTE: A maximum of eight different keys can be
registered.
If key ID registration is complete, press the "NO" key.
10.This completes the registration operation. Turn
the ignition switch "LOCK" (OFF) and leave it off
for approximately ten seconds.
11.Check that the engine can be started with each of
the ignition keys.
12.Check that the immobilizer system diagnosis
code and MPI system diagnosis code did not set.
13.Turn the ignition switch to "LOCK" (OFF) position.
14.Disconnect MUT-II.
KEY ID (ENCRYPTED CODE)
REGISTRATION <MUT-III>
All ignition keys can be registered with MUT-III.
Additional ignition keys can be registered with
MUT-III.
Registration with the MUT-III
CAUTION
To prevent damage to MUT-III, always turn the
ignition switch to "LOCK" (OFF) position before
connecting or disconnecting MUT-III.
NOTE: .
•Before registration, check that no diagnosis code
is set. If a diagnosis code is set, resolve the
problem beforehand.
•Using the key ID register function will cause all
key IDs that have been previously registered in
the immobilizer-ECU to be erased. All keys need
to be registered. Those which have been
registered before should be on hand before using
this function.
•If registering more than one key, do not
disconnect MUT-III halfway through the
registration process.
•After registering key IDs, check that the engine
can be started using all of the keys that have
been registered. If the engine will not start, refer
to Immobilizer System Diagnosis P.54A-6.
AC000518AC
AC101478AB
AC101477AB
AC101476AB

IGNITION SWITCH
CHASSIS ELECTRICAL54A-25
8. If the key ID was registered successfully,
"Progress" indication will turn active (gray). Then
the registration process completes. If the key ID
failed to be registered, "In-Complete" indication
will turn active (gray).
9. The number of keys currently registered will be
displayed. To register an additional key, replace
the ignition key with the next key to be registered
within five seconds. Key ID registration screen will
be displayed, then register another key.
NOTE: A maximum of eight different keys can be
registered.
10.This completes the registration operation. Turn
the ignition switch "LOCK" (OFF) and leave it off
for approximately ten seconds.
11.Check that the engine can be started with each of
the ignition keys.
12.Check that the immobilizer system diagnosis
code and MPI system diagnosis code did not set.
13.If not diagnosis code is shown, terminate the
MUT-III.
14.Turn the ignition switch to "LOCK" (OFF) position.
15.Disconnect MUT-III.
Registration of additional keys with the
MUT-III
Additional key(s) can be registered with the MUT-III
while keeping all existing key data.
CAUTION
To prevent damage to MUT-III, always turn the
ignition switch to "LOCK" (OFF) position before
connecting or disconnecting MUT-III.
NOTE: To register additional keys with the MUT-III,
no registered keys must be lost.1. Connect MUT-III to the 16-pin diagnosis
connector.
2. Turn the ignition switch to "ON" position.
NOTE: Before registration, check that no diagnosis
code is set. If a diagnosis code is set, resolve the
problem beforehand.
3. Carry out steps 3 to 6 of the sub-section
"Registration with MUT-III."
4. Choose "Transponder ID addition" from "Special
Function" screen.
AC304950
MB991911
16-PIN
MB991827 MB991824
AB
<Using the MUT-III>
Key ID registrationAdditional Key
Registration
POWERTRAINSpecial FunctionIMMOBILIZERSpecial Function
AC305177
POWERTRAIN IMMOBILIZER
PasswordSpecial Function
789
456
123
0
BackBackSpaceSpaceClearClear
Trasponder ID addition
AC207301