page 21 MITSUBISHI LANCER 2005 Workshop Manual

TROUBLESHOOTING
ENGINE COOLING14-5
TROUBLESHOOTING
INSPECTION CHART FOR TROUBLE
SYMPTOMS
M1141005600360
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222 Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeMaking voltage and
resistance measurement
during troubleshooting
A: Connector pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection
MB991871 LLC changer Coolant refilling Tool Number Name Use
MB991223
A
B
C
D
AC
MB991871
Trouble symptom Inspection
procedure No.Reference page
Cooling fan (L.H.) and Cooling fan (R.H.) <4G1 (Vehicles with
A/C)> or A/C condenser fan <4G6> do not operate 1
P.14-6
Cooling fan (L.H.) and Cooling fan (R.H.) <4G1 (Vehicles with
A/C)> or A/C condenser fan <4G6> do not change speed or stop2
P.14-16
Cooling fan (L.H.) does not operate {When cooling fan (R.H.)
<4G1> or A/C condenser fan <4G6> operate} <Vehicles with A/C>3
P.14-20
Cooling fan (R.H.) <4G1> or A/C condenser fan <4G6> does not
operate {When cooling fan (L.H.) operate} <Vehicles with A/C>4
P.14-21

TROUBLESHOOTING
WHEEL AND TYRE31-3
TROUBLESHOOTING
DIAGNOSISM1311000700385
Symptom Probable cause Remedy Reference page
Rapid wear
at shouldersUnder-inflation
or lack of
rotationAdjust the tyre
pressure.For tyre inflation
pressure, refer to
the label on the
driver's side centre
pillar.
Rapid wear
at centreOver-inflation
or lack of
rotation
Cracked
treadsUnder-inflation Adjust the tyre
pressure.For tyre inflation
pressure, refer to
the label on the
driver's side centre
pillar.
Wear on one
sideExcessive
camberCheck the camber. <Front>
Refer to GROUP
33, On-vehicle
service − Front
wheel alignment
check and
adjustment P.33-5.
<Rear>
Refer to GROUP
34, On-vehicle
service − Rear
wheel alignment
check and
adjustment P.34-5. Feathered
edgeIncorrect toe-in Adjust the toe-in.
Bald spots Unbalanced
wheelBalance the wheels.
P.31-4
ACX00923ABACX00924
AB
ACX00925ABACX00926AB
ACX00927AB
ACX00928
ABACX00929
AB
ACX00930ABACX00931
AB
ACX00932ABACX00933AB

TROUBLESHOOTING
WHEEL AND TYRE31-4
WHEEL BALANCE ACCURACYM1311001700247
PURPOSE
This section contains tips and procedures for
achieving accurate wheel balance. Steering wheel
vibration and/or body shake can result if any of these
procedures are not carefully observed.
1. Wheels and tyres must be properly mounted on a
balancer in order to achieve correct balance.
Centring the wheel on the shaft of the balancer is
essential for proper mounting.
2. Off-the-car wheel balancers must be calibrated
periodically to ensure good balancing results. An
inaccurately calibrated balancer could cause
unnecessary replacement of tyres, shocks,
suspension components, or steering components.
Check your balancer's calibration approximately
every 100 balances. Your wheel balancer's
instruction manual should include calibration
procedures. If the calibration procedures specifically
for your balancer are missing, use the generic steps
in this section for zero calibration, static balance, and
dynamic balance checks. The wheel balancer
calibration checks are also described in the
flowchart. (Refer to P.31-6).
PROCEDURE <Balancing Tips>
1. Confirm that the balancer's cone and the wheel
mounting cone are undamaged and free of dirt
and rust.
2. On this vehicle, the wheel's centre hole on the
hub side has a chamfered edge. Use a
back-mounting cone on your wheel balancer to
centre the wheel on the balancer shaft.
3. Install a wheel mounting cone. The appropriate
size cone for this vehicle is 67.0 mm.
4. Before balancing the wheel, remove any wheel
weights from both sides. Also check both sides for
any damage.
5. When installing wheel weights, hammer them at a
straight (not diagonal) angle. Scalloped
wearLack of rotation of tyres or worn
or out-of-alignment suspensionRotate the tyres, and
check the front or
rear suspension
alignments.<Front>
Refer to GROUP
33, On-vehicle
service − Front
wheel alignment
check and
adjustment P.33-5.
<Rear>
Refer to GROUP
34, On-vehicle
service − Rear
wheel alignment
check and
adjustment P.34-5. Symptom Probable cause Remedy Reference page
ACX00934

37-1
GROUP 37
POWER STEERING
CONTENTS
GENERAL INFORMATION . . . . . . . .37-3
SERVICE SPECIFICATIONS . . . . . . .37-6
LUBRICANTS . . . . . . . . . . . . . . . . . .37-7
SEALANTS . . . . . . . . . . . . . . . . . . . .37-7
SPECIAL TOOLS . . . . . . . . . . . . . . . .37-8
ON-VEHICLE SERVICE . . . . . . . . . . .37-11
STEERING WHEEL FREE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-11
STEERING ANGLE CHECK . . . . . . . . . . . . 37-11
TIE ROD END BALL JOINT TURNING
TORQUE CHECK . . . . . . . . . . . . . . . . . . . . 37-12
STATIONARY STEERING EFFORT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-12
STEERING WHEEL RETURN TO
CENTRE CHECK . . . . . . . . . . . . . . . . . . . . 37-13DRIVE BELT TENSION CHECK . . . . . . . . . 37-13
FLUID LEVEL CHECK . . . . . . . . . . . . . . . . 37-13
FLUID REPLACEMENT . . . . . . . . . . . . . . . 37-13
POWER STEERING SYSTEM AIR
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . . 37-13
OIL PUMP PRESSURE TEST . . . . . . . . . . 37-14
POWER STEERING PRESSURE
SWITCH CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
TIE ROD END BALL JOINT DUST COVER
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING COLUMN SHAFT
ASSEMBLY SHOCK ABSORBING
MECHANISM CHECK . . . . . . . . . . . . . . . . . 37-15
STEERING WHEEL* . . . . . . . . . . . . . .37-17
REMOVAL AND INSTALLATION
<COMFORT> . . . . . . . . . . . . . . . . . . . . . . . 37-17
REMOVAL AND INSTALLATION
<SPORT> . . . . . . . . . . . . . . . . . . . . . . . . . . 37-19
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

42-1
GROUP 42
BODY
CONTENTS
HOOD . . . . . . . . . . . . . . . . . . . . .
42-3
ON-VEHICLE SERVICE. . . . . . . . .
42-3
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF ALIGNMENT OF
HOOD STEPPED PORTION AND
HOOD STRIKER . . . . . . . . . . . . . . . . . . 42-3
ADJUSTMENT OF HOOD HEIGHT . . . 42-3
HOOD . . . . . . . . . . . . . . . . . . . . . . .42-4
REMOVAL AND INSTALLATION . . . . . 42-4
FENDER . . . . . . . . . . . . . . . . . . .42-5
SPECIAL TOOL . . . . . . . . . . . . . . .
42-5
FENDER . . . . . . . . . . . . . . . . . . . . .42-6
REMOVAL AND INSTALLATION . . . . . 42-6
FUEL FILLER LID . . . . . . . . . . .42-8
REMOVAL AND INSTALLATION .
42-8
STRUT TOWER BAR . . . . . . . .42-9
REMOVAL AND INSTALLATION .
42-9
WINDOW GLASS . . . . . . . . . . . 42-9
ADHESIVE . . . . . . . . . . . . . . . . . . .
42-9
SPECIAL TOOLS . . . . . . . . . . . . . .42-9
WINDOW REPAIR . . . . . . . . . . . . .42-10
WINDSHIELD . . . . . . . . . . . . . . . . .42-12
REMOVAL AND INSTALLATION . . . . . . 42-12
REAR WINDOW GLASS . . . . . . . .42-16
REMOVAL AND INSTALLATION . . . . . . 42-16
QUARTER WINDOW GLASS . . . .42-19
REMOVAL AND INSTALLATION . . . . . . 42-19
TAILGATE WINDOW GLASS . . . .42-22
REMOVAL AND INSTALLATION . . . . . . 42-22
DOOR . . . . . . . . . . . . . . . . . . . . 42-25
SERVICE SPECIFICATIONS . . . . .
42-25
SEALANT . . . . . . . . . . . . . . . . . . . .42-25
SPECIAL TOOLS . . . . . . . . . . . . . .42-25
Continued on next page

DOOR MIRROR
EXTERIOR51-36
DOOR MIRROR
GENERAL INFORMATIONM1511000100536
DOOR MIRROR OPERATION
Remote Controlled Mirror Operation
•The mirror on the door mirror moves up/down
and left/right by operating the remote controlled
door mirror switch when the ignition switch is in
the "ON" or "ACC" position.Heated Door Mirror operation
•The defogger relay switch is activated (ON) by
turning on the A/C-ECU built-in defogger switch
when the ignition switch is in the "ON" position.
When the defogger relay is turned ON, power is
supplied to the defogger and door mirror, and the
heater of the door mirror (heated door mirror)
starts operations. The defogger comes with a
timer function and will automatically turn OFF the
switch approximately 11 minutes after the
defogger switch is turned ON. The heated door
mirror operations are also terminated along with
the defogger, at this time.
SERVICE SPECIFICATIONM1511000300347
SPECIAL TOOLM1511000601103
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOWM1511014600169
Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points P.00-5.
TROUBLE SYMPTOM CHARTM1511015000160
ItemStandard value
Heated door mirror operation current Ω5.9 − 7.8
Tool Number Name Application
MB990784 Ornament remover Removal of remote controlled
mirror switch
MB990784
Symptom Inspection
procedureReference
page
All heated door mirrors do not operate 1
P.51-37
The right or left heated door mirror does not operate 2
P.51-39

54A-1
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
BATTERY. . . . . . . . . . . . . . . . . .
54A-4
SERVICE SPECIFICATIONS. . . . .
54A-4
ON-VEHICLE SERVICE. . . . . . . . .54A-4
FLUID LEVEL AND SPECIFIC
GRAVITY CHECK . . . . . . . . . . . . . . . . . 54A-4
CHARGING . . . . . . . . . . . . . . . . . . . . . . 54A-4
BATTERY TEST . . . . . . . . . . . . . . . . . . 54A-5
IGNITION SWITCH* . . . . . . . . . .54A-6
GENERAL INFORMATION . . . . . .
54A-6
SPECIAL TOOLS. . . . . . . . . . . . . .54A-8
TROUBLESHOOTING . . . . . . . . . .54A-9
IGNITION KEY REMINDER BUZZER AND
DOOR LOCK PREVENTION FUNCTION
TROUBLESHOOTING . . . . . . . . . . . . . . 54A-9
IMMOBILIZER SYSTEM
TROUBLESHOOTING . . . . . . . . . .
54A-9
DIAGNOSIS CODE CHART . . . . . . . . . . 54A-9
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . .
54A-10
SYMPTOM CHART. . . . . . . . . . . . .54A-11
SYMPTOM PROCEDURES . . . . . .54A-12
DATA LIST REFERENCE TABLE .54A-19
CHECK IMMOBILIZER-ECU . . . . .54A-19
ON-VEHICLE SERVICE . . . . . . . . .54A-20
HOW TO REGISTER ENCRYPTED
CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 54A-20
IGNITION SWITCH . . . . . . . . . . . . . . . . 54A-27
REMOVAL AND INSTALLATION . . . . . . 54A-27
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-28
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

54A-2
COMBINATION METER
ASSEMBLY . . . . . . . . . . . . . . . .
54A-29
SERVICE SPECIFICATIONS. . . . .
54A-29
SEALANT. . . . . . . . . . . . . . . . . . . .54A-29
SPECIAL TOOLS. . . . . . . . . . . . . .54A-29
TROUBLESHOOTING . . . . . . . . . .54A-31
SYMPTOM CHART . . . . . . . . . . . . . . . . 54A-31
SYMPTOM PROCEDURES . . . . . .54A-32
ON-VEHICLE SERVICE. . . . . . . . .54A-60
SPEEDOMETER CHECK . . . . . . . . . . . 54A-60
TACHOMETER CHECK . . . . . . . . . . . . 54A-60
FUEL TANK GAUGE UNIT CHECK . . . 54A-61
ENGINE COOLANT TEMPERATURE GAUGE
UNIT CHECK . . . . . . . . . . . . . . . . . . . . . 54A-61
COMBINATION METER ASSEMBLY54A-63
REMOVAL AND INSTALLATION . . . . . 54A-63
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-64
DISASSEMBLY AND REASSEMBLY . . 54A-65
HEADLAMP . . . . . . . . . . . . . . . .54A-66
SERVICE SPECIFICATIONS. . . . .
54A-66
TROUBLESHOOTING . . . . . . . . . .54A-66
ON-VEHICLE SERVICE. . . . . . . . .54A-66
HEADLAMP AIMING . . . . . . . . . . . . . . . 54A-66
LUMINOUS INTENSITY
MEASUREMENT . . . . . . . . . . . . . . . . . . 54A-67
BULB REPLACEMENT . . . . . . . . . . . . . 54A-68
HEADLAMP . . . . . . . . . . . . . . . . . .54A-69
REMOVAL AND INSTALLATION . . . . . 54A-69
HEADLAMP LEVELING SWITCH .54A-70
REMOVAL AND INSTALLATION . . . . . 54A-70
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-70
FOG LAMP . . . . . . . . . . . . . . . . 54A-71
SERVICE SPECIFICATION . . . . . .
54A-71
SPECIAL TOOL . . . . . . . . . . . . . . .54A-71
TROUBLESHOOTING . . . . . . . . . .54A-71
ON-VEHICLE SERVICE . . . . . . . . .54A-71
FRONT FOG LAMP AIMING CHECK . . 54A-71
FOG LAMP . . . . . . . . . . . . . . . . . . .54A-73
REMOVAL AND INSTALLATION . . . . . . 54A-73
FOG LAMP SWITCH . . . . . . . . . . .54A-74
REMOVAL AND INSTALLATION . . . . . . 54A-74
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-74
REAR FOG LAMP . . . . . . . . . . 54A-75
TROUBLESHOOTING . . . . . . . . . .
54A-75
SPECIAL TOOL . . . . . . . . . . . . . . .54A-75
REAR FOG LAMP . . . . . . . . . . . . .54A-76
REMOVAL AND INSTALLATION . . . . . . 54A-76
REAR FOG LAMP SWITCH . . . . . .54A-76
REMOVAL AND INSTALATION . . . . . . . 54A-76
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-76
SIDE TURN-SIGNAL LAMP. . . 54A-77
SPECIAL TOOL . . . . . . . . . . . . . . .
54A-77
SIDE TURN-SIGNAL LAMP . . . . . .54A-77
REMOVAL AND INSTALLATION . . . . . . 54A-77
ROOM LAMP . . . . . . . . . . . . . . 54A-78
TROUBLESHOOTING . . . . . . . . . . . . . . 54A-78
Continued on next page

IGNITION SWITCH
CHASSIS ELECTRICAL54A-9
TROUBLESHOOTING
IGNITION KEY REMINDER BUZZER AND
DOOR LOCK PREVENTION FUNCTION
TROUBLESHOOTING
M1543000701002
The ignition key reminder buzzers are controlled by
the Smart Wiring System (SWS). For
troubleshooting, refer to respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Diagnosis P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Diagnosis P.54C-22.
IMMOBILIZER SYSTEM
TROUBLESHOOTING
DIAGNOSIS CODE CHARTM1543007100417
CAUTION
During diagnosis, a diagnosis code associated
with other system may be set when the ignition
switch is turned on with connector(s)
disconnected. On completion, confirm all
systems for diagnosis code code(s). If diagnosis
code code(s) are set, erase them all.
Use the following chart to develop proper diagnostic
strategy. MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeMaking voltage and
resistance measurements
during troubleshooting
A: Connect pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection Tool Number Name Use
MB991223
A
B
C
D
AC
Diagnosis code No. Diagnosis item Reference page
11 Transponder communication system or radio interference
of encrypted codeP.54A-10.
12 Encrypted codes are not the same or are not registered
P.54A-11.

IGNITION SWITCH
CHASSIS ELECTRICAL54A-11
DIAGNOSIS PROCEDURE
STEP 1. Check for presence of other key near the
key in the ignition.
Q: Is there any other key near the key in the ignition?
YES :
Move the other key well away from key
being used. Retest the system.
NO : Go to Step 2.
STEP 2. Check that the engine start using the
spare ignition key which encrypted code has
been registered.
Q: Does the engine start using the spare ignition key
for which the encrypted code has been registered?
YES :
Replace the ignition key that does not work.
Then register the password (secret code)
and encrypted code P.54A-20. Retest the
system.
NO : Go to Step 3.
STEP 3. Check whether the diagnosis code is
reset.
Q: Which diagnosis code is set, code No.11 or 12 the
encrypted code has been registered?
Code No.12 is set :
Refer toP.54A-11.
Code No.11 is set : Go to Step 4.
STEP 4. Connector check: Immobilizer-ECU
connector C-202-1.
Q: Are immobilizer-ECU connector C-202-1 in good
condition?
YES :
Replace immobilizer-ECU and Then
register the password (secret cod) and
encrypted code P.54A-20. Retest the
system.
NO : Repair or replace the damage
component(s).
Code No.12: Encrypted Codes are Not identical or not Registered
DIAGNOSIS CODE SET CONDITION
The encrypted code sent by the transponder is not
the same encrypted code which is registered in the
immobilizer-ECU.
NOTE: Diagnosis code No.12 is always set together
with MPI system diagnosis code No.P0513.
TROUBLESHOOTING HINTS
•The encrypted code in the ignition key has not
been properly registered.•Malfunction of immobilizer-ECU.
DIAGNOSIS PROCEDURE
Was the encrypted code registered?
YES :
Replace the immobilizer-ECU and then
re-register the encrypted code (Refer to
P.54A-20).
NO : Register the encrypted code (Refer to
P.54A-20).
SYMPTOM CHARTM1543007201075
AC303806
Connector: C-202-1
Harness side
AF
Symptom Inspection
procedure No.Reference page
Communication with MUT-II/III is impossible. 1
P.54A-12
The ignition key cannot be registered. 2
P.54A-18
Engine does not start (cranking but no initial combustion). 3
P.54A-18