brake MITSUBISHI LANCER EVOLUTION 2007 Service User Guide

INDEX - In order of connector No.C-2
Wiring diagram
page Circuit diagram page Parts name Connector
No.
AA-45Condenser fan motorB-177,183B-7,9
A-46Condenser fan motorB-177,183B-7,9
A-47A/C compressorB-178,184B-7,9
A-48Power steering oil pressure switchB-90,98B-7,9
BB-01Windshield wiper motorB-186,190B-10,14
B-02Throttle position sensorB-89,97,215,223,231,241B-10,14
B-03Vehicle speed sensorB-92,100,150,154,197B-10,14
B-04Brake fluid level switchB-157B-10,14
B-05XEngine speed detection connectorB-73,82,83,90,98B-10,14
B-06XNo connectionB-73B-10,14
B-07XNo connectionB-73B-10,14
B-08XNo connectionB-73B-10,14
B-09XIgnition coil relay <RHD> or no
connection <LHD>B-73,83B-10,14
B-10XNo connectionB-73B-10,14
B-11XEngine control relayB-73,86,94,252,254B-10,14
B-12XA/C compressor relayB-73,178,184B-10,14
B-14Control wiring harness and battery
wiring harness combinationB-79,84,91,99,157B-10,14
B-18StarterB-79B-11,15
B-19StarterB-79B-11,15
B-20Oil pressure switchB-157B-11,15
B-21AlternatorB-84B-11,15
B-22AlternatorB-84B-11,15
B-23Purge control solenoid valveB-91,99B-11,15
B-24Injector 4B-89,97B-11,15
B-25Injector 3B-89,97B-11,15
B-26Injector 2B-89,97B-11,15
B-27Injector 1B-89,97B-11,15
B-31Air flow sensorB-90,98B-11,15
B-34Oxygen sensorB-88,96B-11,15
B-36Waste gate solenoid valveB-91,99B-11,15
B-37Fuel pressure solenoid valveB-90,98B-11,15

INDEX - In order of connector No.C-8
Wiring diagram
page Circuit diagram page Parts name Connector
No.
CC-223Fuel pump relay 1B-54,55,87,95B-23,29
C-224Power window relayB-54,55,158,159,165B-23,29
C-225No connectionB-54,55,78B-23,29
C-226ETACS-ECUB-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
C-227ETACS-ECUB-125,128,170,172B-23,29
C-228ETACS-ECUB-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
C-230Steering wheel sensorB-202,210,218,226,236,246B-23,29
DD-01Door switch (Front:RH)B-108,116,120,121,164B-30,32
D-02Floor wiring harness (RH) and rear door
wiring harness (RH) combinationB-160,166,171,173B-30,32
D-03Room lampB-118,122B-30,32
D-04Wheel speed sensor (Rear:RH)
<ABS,ACD>B-203,211,217,225,233,243B-30,32
D-05Rear room lampB-118,122B-30,32
D-06Door switch (Rear:RH)B-120,121B-30,32
D-08Door switch (Rear:LH)B-120,121B-30,32
D-09Fuel pump and fuel gauge unit (Main)B-93,101,148,152,156B-30,32
D-10Wheel speed sensor (Rear:LH)
<ABS,ACD>B-203,211,217,225,233,243B-30,32
D-12Floor wiring harness (LH) and rear door
wiring harness (LH) combinationB-161,167,171,173B-30,32
D-13Door switch (Front:LH)B-105,112,120,121,158B-30,32
D-15Instrument panel wiring harness and
console wiring harness combinationB-195B-31,32
D-18Cigarette lighterB-195B-31,33
D-19Cigarette lighterB-195B-31,33
D-20Ashtray illumination lampB-195B-31,33
D-21Cigarette lighter illumination lampB-195B-31,33
D-22Oxygen sensor (Rear)B-88,96B-31,33
D-23Parking brake switchB-157,201,209,213,221,232,242B-31,33
D-26Seat belt pretensioner (RH)B-249,251B-31,33

INDEX - In order of parts nameC-11
INDEX
In order of parts name
Parts nameConnector
No.Circuit diagram pageWiring diagram
page
4WD-ECU <ACD>C-43B-201,209,212,213,214,215,216,218,
219,220,221,222,223,224,226,227,
228,230,231,232,234,236,237,238,
240,241,242,244, 246,247B-19,25
4WD-ECU <ACD>C-44B-201,209,212,213,216,217,219,220,
221,224,225,227,228,229,232,234,
235,237,238,239,242,244,245,247B-19,25
AA/C compressorA-47B-178,184B-7,9
A/C compressor relayB-12XB-73,178,184B-10,14
A/C-ECU or heater control unitC-32B-175,181,185B-19,25
ABS-ECUB-123B-198,200,201,202,203,204,205,206,
208,209,210,211,229,232,233,239,
242,243B-13,17
ACD mode changeover switchC-142B-214,222,230,240B-21,27
Air bag module (squib) <Driver’s side>C-207B-248,250B-22,28
Air bag module (squib) <Passenger’s
side>C-109B-249,251B-20,26
Air flow sensorB-31B-90,98B-11,15
AlternatorB-21B-84B-11,15
AlternatorB-22B-84B-11,15
Ashtray illumination lampD-20B-195B-31,33
BBack-up lamp switchB-108B-142,143B-12,16
Blower motorC-14B-174,180B-18,24
Blower relayC-215B-54,55,174,180B-23,29
Blower switchC-131B-174,180B-21,27
Brake fluid level switchB-04B-157B-10,14
CCamshaft position sensorB-116B-88,96B-12,16
Cigarette lighterD-18B-195B-31,33
Cigarette lighterD-19B-195B-31,33
Cigarette lighter illumination lampD-21B-195B-31,33
ClockC-04B-194B-18,24
Clock spring <SRS>C-204B-248,250B-22,28
Clock spring <SRS>C-205B-146B-22,28

INDEX - In order of parts nameC-18
Wiring diagram
page Circuit diagram page Connector
No. Parts name
KKey reminder switchC-202B-253,255B-22,28
LLicence plate lamp (LH)F-13B-110,114B-38,39
Licence plate lamp (RH)F-12B-110,114B-38,39
Luggage compartment lampF-04B-119,123B-38,39
NNo connectionA-08XB-73B-6,8
No connectionA-34-B-9
No connectionB-07XB-73B-10,14
No connectionB-08XB-73B-10,14
No connectionB-10XB-73B-10,14
No connectionC-220B-54,55B-23,29
No connectionB-06XB-73B-10,14
No connectionC-225B-54,55,78B-23,29
No connection <RHD>C-34-B-25
OOil pressure switchB-20B-157B-11,15
Outside/Inside air selection damper
control motor and potentiometerC-10B-175,181B-18,24
Oxygen sensorB-34B-88,96B-11,15
Oxygen sensor (Rear)D-22B-88,96B-31,33
PParking brake switchD-23B-157,201,209,213,221,232,242B-31,33
Power steering oil pressure switchA-48B-90,98B-7,9
Power window main switchE-07B-162,163,168,169B-34,36
Power window motor (Front:LH)E-05B-162,165B-34,36
Power window motor (Front:RH)E-20B-159,168B-35,37
Power window motor (Rear:LH)E-10B-161,167B-34,36
Power window motor (Rear:RH)E-25B-160,166B-35,37
Power window relayC-224B-54,55,158,159,165B-23,29
Power window sub switch (Passenger’s
side)E-19B-159,165B-35,37
Power window sub switch (Rear:LH)E-11B-161,167B-34,36
Power window sub switch (Rear:RH)E-24B-160,166B-35,37
Pressure sensor <ACD>F-29B-216,224,234,244B-38,39
Proportioning valve (for ACD control)F-27B-216,224,235,245B-38,39
Proportioning valve (for AYC control)F-28B-235,245B-38,39

GENERAL -How to Use This Manual00-4
EXPLANATION OF MANUAL CONTENTS
Indicates procedures to be performed
before the work in that section is started,
and procedures to be performed after
the work in that section is finished.
Indicates (by symbols) where lubrica-
tion is necessary.
Maintenance and Servicing Procedures
The numbers provided within the diagram indi-
cate the sequence for maintenance and servic-
ing procedures.
DRemoval steps:
The part designation number corresponds
to the number in the illustration to indicate
removal steps.
DDisassembly steps:
The part designation number corresponds
to the number in the illustration to indicate
disassembly steps.DInstallation steps:
Specified in case installation is impossible
in reverse order of removal steps. Omitted
if installation is possible in reverse order of
removal steps.
DReassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassembly is possible in reverse
order of disassembly steps.
Classifications of Major Maintenance/Service Points
When there are major points relative to maintenance and servicing procedures
(such as essential maintenance and service points, maintenance and service stan-
dard values, information regarding the use of special tools, etc.), these are ar-
ranged together as major maintenance and service points and explained in detail.
AA": Indicates that there are essential points for removal or disassembly.
"AA: Indicates that there are essential points for installation or reassembly.
Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for lubrica-
tion and for application of sealants and adhe-
sives is provided, by using symbols, in the dia-
gram of component parts or on the page follow-
ing the component parts page, and explained.: Grease
(multipurpose grease unless there is
a brand or type specified)
: Sealant or adhesive
: Brake fluid or automatic transmission fluid
: Engine oil, gear oil or air conditioner
compressor oil
: Adhesive tape or butyl rubber tape
Component Diagram
A diagram of the component parts is
provided near the front of each section
in order to give a reader a better under-
standing of the installed condition of
component parts.

ENGINE -Crankshaft Pulley11A-15
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DSide Cover Removal and Installation
DDrive Belt Tension Check (Refer to P.11A-7.) <After installation only>
25±4 N·m
12
Removal steps
AA"1. Drive belt
2. Crankshaft pulley

ENGINE -Crankshaft Pulley/Camshaft and Camshaft Oil Seal11A-16
REMOVAL SERVICE POINT
AA"DRIVE BELT REMOVAL
Due to the adoption of the Serpentine drive system with the
auto-tensioner, the following operation is required:
1. Insert the 12.7sq. spinner handle and etc. into the tool
hole of the auto-tensioner and rotate it counterclockwise
until the auto-tensioner gets to the stopper.
2. Align hole A with hole B for fixing by inserting the L-shaped
hexagon wrench, then remove the drive belt.
Caution
When the drive belt is reused, use a chalk to indicate
an arrow of rotation direction on the back of the belt
so that it can be re-assembled in the same direction
as before.
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DDrive Belt Tension Check (Refer to P.11A-7.) <After installation only>
DDrainage and Refilling of Engine Coolant (Refer to GROUP 14 - On-vehicle Service.)
DAir Duct Removal and Installation (Refer to Group 15 - Air Cleaner.)
DAir Pipe C Removal and Installation (Refer to GROUP 15 - Intercooler.)
DSecondary Air Pipe Assembly Removal and Installation (Refer to GROUP 15 - Secondary Air Supply System.)
DTiming belt Removal and Installation (Refer to P.11A-34.)
Hole A
L-shaped
hexagon
wrench
Hole B

ENGINE -Crankshaft Oil Seal11A-26
CRANKSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
1 2
34 5
6
Engine oil
(at the lip)
(at the lip)
3
6
132±5 N·m
Crankshaft Front Oil Seal Removal
Steps
DTiming belt and timing belt B
(Refer to P.11A-34.)
"DA1. Crankshaft sprocket B
2. Key
"CA3. Crankshaft front oil sealCrankshaft Rear Oil Seal Removal
Steps
DTransfer assembly
(Refer to GROUP 22A.)
DTransmission assembly
(Refer to GROUP 22A.)
DClutch cover, disc
AA""BA4. Flywheel bolt
5. Flywheel
"AA6. Crankshaft rear oil seal

ENGINE -Cylinder Head Gasket11A-28
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DFuel Outflow Preventive Operation (Refer to GROUP 13A - On-vehicle Service.) <Before removal only>
DFuel Leak Check <After installation only>
DStrut Tower Bar Removal and Installation (Refer to GROUP 42.)
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DDrive Belt Tension Check (Refer to P.11A-7.) <After installation only>
DAccelerator Cable Adjustment (Refer to GROUP 17 - On-vehicle Service.) <After installation only>
DDrainage and Refilling Engine Oil (Refer to GROUP 12 - On-vehicle Service.)
DDrainage and Refilling of Engine Coolant (Refer to GROUP 14 - On-vehicle Service.)
DAir Cleaner Assembly Removal and Installation (Refer to GROUP 15.)
DAir Hose E, Air Pipe C, Air hose D Removal and Installation (Refer to GROUP 15 - Intercooler.)
DBattery Removal and Installation
DCenter Cover Removal and Installation (Refer to P.11A-17.)
DAccelerator Cable Removal and Installation (Refer to GROUP 17.)
DRadiator Removal and Installation (Refer to GROUP 14.)
DSecondary Air Control Valve Bracket Removal and Installation (Refer to GROUP 15 - Secondary Air Supply System.)
DCrossmember Bar Removal and Installation (Refer to GROUP32 - Engine Roll Stopper, Centermember.)
DFront Exhaust Pipe Removal and Installation (Refer to GROUP 15.)
DStarter Removal and Installation (Refer to GROUP 16.)
DTiming Belt Removal and Installation (Refer to P.11A-34.)

ENGINE -Cylinder Head Gasket11A-29
5.0±1.0 N·m
61
2
3 4
57
8
910
11 12
1314
13±1 N·m
15
16
17
5.0±1.0 N·m
1819
9.0±1.0 N·m
9.0±1.0 N·m
(Engine oil)
1
Removal steps
1. Ignition coil connector
2. Crank angle sensor connector
3. Oxygen sensor connector
4. Fuel pressure solenoid valve
connector
5. Detonation sensor connector
6. Purge control solenoid valve
connector
7. Throttle position sensor connector
8. Idle speed control servo connector
9. Injector connector
10. Camshaft position sensor connector
11. Engine coolant temperature gauge
unit connector12. Engine coolant temperature sensor
connector
DRocker cover (Refer to P.11A-17.)
13. EGR solenoid valve connector
14. Secondary air control solenoid valve
connector
15. Vacuum tank, solenoid valve, vacuum
pipe and hose assembly
16. Brake booster vacuum hose
connection
17. Oil level gauge and guide assembly
18. O-ring
19. Purge hose connection