MITSUBISHI MONTERO 1991 Service Manual

Fig. 295: DR-21 Flow Chart & Circuit Diagram (2.0L) (1 of 5)

Fig. 296: DR-21 Flow Chart & Circuit Diagram (2.0L) (2 of 5)

Fig. 297: DR-21 Flow Chart & Circuit Diagram (2.0L) (3 of 5)

Fig. 298: DR-21 Flow Chart & Circuit Diagram (2.0L) (4 of 5)

Fig. 299: DR-21 Flow Chart & Circuit Diagram (2.0L) (5 of 5)
DR-22: NO-FAULT CODE MECHANICAL TEST - 2.0L
At this point in the driveability test procedure you have

determined that all of the engine controls systems are operating as
they were designed to. Therefore, they are not the cause of the
driveability problem. The following additional items should be checked
as possible causes:
1) ENGINE VACUUM - Must be at least 13 inches in neutral.
2) ENGINE VALVE TIMING - Set to specifications.
3) ENGINE COMPRESSION - To specifications.
4) EXHAUST SYSTEM - Free from any restrictions.
5) PCV SYSTEM - Must flow freely.
6) DRIVE SPROCKETS - Camshaft and crank shaft.
7) TORQUE CONVERTER STALL SPEED - To specifications.
8) POWER BRAKE BOOSTER - No internal vacuum leak.
9) FUEL CONTAMINATION - High alcohol and water content.
10) FUEL INJECTORS - Rough idle may be caused by injector
control wire not connected to correct injector.
11) TECHNICAL SERVICE BULLETINS - Any that may apply to
vehicle.
12) ENGINE SECONDARY IGNITION CHECK - Any abnormal scope
pattern.
13) TECHNICAL SERVICE BULLETINS - Any that apply to vehicle.
14) All air intake piping and vacuum hoses must be in place
and secure. The proper air filter element must be used.
15) FUEL PRESSURE - Must be correct.
Specification: With no vacuum at the regulator:
48 PSI on V6 & non-turbo 4 Cyl. engines
36 PSI on turbo engines
DR-VER: DRIVEABILITY VERIFICATION TEST - 2.0L
Fig. 300: DR-VER Flow Chart (2.0L)
SUMMARY

If no hard fault codes (or only pass codes) are present,
proceed to H - TESTS W/O CODES article for diagnosis by symptom (i.e.
ROUGH IDLE, NO START, etc.) or intermittent diagnostic procedures.

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H - T E STS W /O C O DES

1991 M it s u bis h i M onte ro
1991 ENGINE PERFORMANCE
Trouble Shooting - No Codes
Chrysler Motors: Colt, Colt 200, Colt Vista, Ram-50, Stealth,
Summit,
Mitsubishi: Eclipse, Galant, Mirage, Montero, Pickup, 3000GT
INTRODUCTION
Before diagnosing symptoms or intermittent faults, perform
steps in F - BASIC TESTING and G - TESTS W/ CODES articles in the
ENGINE PERFORMANCE Section. Use this article to diagnose driveability
problems that exist when a hard fault code is NOT found, or on vehicle
NOT equipped with a self-diagnostic system.
NOTE: Computer control unit has been revised to correct certain
driveability problems. Check with manufacturer for latest
computer application.
Symptom checks are intended to direct technician to
malfunctioning component(s) so further diagnosis may be performed. A
symptom should lead to specific component or system testing, or an
adjustment specification.
Use intermittent test procedures to locate driveability
problems that DO NOT occur when vehicle is being tested. These test
procedures should also be used if a soft (intermittent) trouble code
was present, but no problem was found during self-diagnostic testing.
NOTE: For specific testing procedures, see I - SYS/COMP TESTS
article in the ENGINE PERFORMANCE Section. For
specifications, see C - SPECIFICATIONS or D - ADJUSTMENTS
article in the ENGINE PERFORMANCE Section.
SYMPTOMS
SYMPTOM DIAGNOSIS
Symptom checks cannot be used unless problem occurs while
vehicle is being tested. Symptoms available for diagnosis include the
following:
* Difficult to start/no start (cranks okay)
* Rough or unstable idle
* Engine hesitates or poor acceleration
* Engine surges
* Detonation or knocking
* Poor fuel mileage
SYMPTOMS (PFI)
DIFFICULT TO START/NO START (CRANKS OKAY)
* Check idle speed control servo (if applicable).
* Check stepper motor (if applicable).
* Check ignition switch.
* Check TDC sensor.
* Check crank angle sensor.
* Check inhibitor switch (A/T).

* Check airflow sensor.
* Check coolant temperature sensor.
* Check idle position switch.
* Check power supply to ECU ground.
* Check fuel pressure.
* Check for disconnected or damaged vacuum hoses.
* Check for control relay malfunction.
* Check for PFI system malfunction.
* Check for fuel pump drive control system malfunction.
* Check for ignition coil malfunction.
* Check for ignition timing malfunction.
* Check for power transistor malfunction.
* Check for fuel injector malfunction.
* Check for ECU malfunction.
* Ensure electrical harness, connectors and wires are not
broken or loose.
ROUGH OR UNSTABLE IDLE
* Check intake air temperature sensor.
* Check purge control solenoid valve (if applicable).
* Check vehicle speed sensor.
* Check engine coolant temperature sensor.
* Check barometric pressure sensor.
* Check ignition switch.
* Check idle position switch.
* Check throttle position sensor.
* Check TDC sensor.
* Check crank angle sensor.
* Check power steering oil pressure switch.
* Check A/C switch and power relay (if applicable).
* Check inhibitor switch.
* Check oxygen sensor.
* Check airflow sensor.
* Check motor position sensor (if equipped).
* Check fuel pressure.
* Check for disconnected or damaged vacuum hoses.
* Check PFI system malfunction.
* Check for stepper motor malfunction (if applicable).
* Check for fuel injector malfunction.
* Check for power transistor malfunction.
* Check for vehicle speed switch malfunction.
* Check for ECU malfunction.
* Ensure electrical harness, connectors and wires are not
broken or loose.
ENGINE HESITATES OR POOR ACCELERATION
* Check intake air temperature sensor.
* Check engine coolant temperature sensor.
* Check barometric pressure sensor.
* Check ignition switch.
* Check ignition coil.
* Check EGR control solenoid valve (if applicable).
* Check idle position switch.
* Check throttle position sensor.
* Check TDC sensor.
* Check crank angle sensor.
* Check power steering oil pressure switch.
* Check A/C switch (if applicable).
* Check inhibitor switch (A/T).
* Check oxygen sensor.
* Check airflow sensor.

* Check motor position sensor (if applicable).
* Check fuel pressure.
* Check for disconnected or damaged vacuum hoses.
* Check for PFI system malfunction.
* Check for stepper motor malfunction (if applicable).
* Check for fuel injector malfunction.
* Check for power transistor malfunction.
* Check for A/C power relay control system malfunction (if
applicable).
* Check for ECU malfunction.
* Ensure electrical harness, connectors and wires are not
broken or loose.
ENGINE SURGES
* Check coolant temperature sensor.
* Check idle position switch.
* Check EGR control solenoid valve (if applicable).
* Check fuel pressure.
* Check for fuel injector malfunction.
DETONATION OR KNOCKING
* Check airflow sensor.
* Check for cooling system problems.
* Check fuel quality.
* Check intake air temperature sensor.
* Check barometric pressure sensor.
* Check ignition coil.
* Check power transistor.
* Check for EGR system malfunction.
POOR FUEL MILEAGE
* Check intake air temperature sensor.
* Check engine coolant temperature sensor.
* Check barometric pressure sensor.
* Check ignition switch.
* Check idle position switch.
* Check throttle position sensor.
* Check TDC sensor.
* Check crank angle sensor.
* Check power steering oil pressure switch.
* Check A/C switch (if applicable).
* Check inhibitor switch (A/T).
* Check oxygen sensor.
* Check airflow sensor.
* Check motor position sensor (if applicable).
* Check fuel pressure.
* Check for PFI system malfunction.
* Check for stepper motor malfunction.
* Check for fuel injector malfunction.
* Check for power transistor malfunction.
INTERMITTENTS
INTERMITTENT PROBLEM DIAGNOSIS
Intermittent fault testing requires duplicating circuit or
component failure to identify problem. These procedures may lead to
computer setting a fault code which may help in diagnosis.
If problem vehicle does not produce fault codes, monitor