MITSUBISHI MONTERO 2000 Service Repair Manual

T
O E CO NTR O L ARM ASSEM BLY /T O E CO NTR O L TO W ER BAR
R EM OVA L AND IN STA LLA TIO N
C au tio n
* : To pre ven t bush in gs fr o m bre akag e, th e parts in dic ate d by *sh ould be te m pora rily tig hte n ed ,
a n d th en fu lly tig hte n ed wit h th e veh ic le on th e gro und in th e unla d en co ndit io n. 3
1 54
6
±8
N
×m 5
R em oval ste p s
1 . P ark in g bra ke ca ble mountin g bolt
2 . To e co ntr o l to w er bar
A A"
3. To e co ntr o la rm ball jo in t and kn uckle
c o nnectio n A
B"
4. B olt asse m bly (fo r to e adju stm ent)
5 . To e co ntr o l arm asse m bly
R EM OVA L SER VIC E PO IN TS
A A"
TO E CO NTR O L ARM BALL JO IN T AND
K NUCKLE SEPA RATIO N
C au tio n
1 . To pre ven t th e ball jo in t th re ad fr o m dam ag e, only
l o osen but do not re m ove th e nut secu rin g th e to e
c o ntr o l arm to th e kn uckle fr o m th e ball jo in t an d
u se th e sp ecia l to ol. N
ut M
B991406,
M B990635 or
M B9911 1 3 B
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2
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B990800
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T
R AIL IN G ARM ASSEM BLY
R EM OVA L AND IN STA LLA TIO N
C au tio n
* : To pre ven t bush in gs fr o m bre akag e, th e parts in dic ate d by *sh ould be te m pora rily tig hte n ed ,
a n d th en fu lly tig hte n ed wit h th e veh ic le on th e gro und in th e unla d en co ndit io n. 3 41
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Service Bulletins
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BASIC BRAKE SYSTEM
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35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SPECIAL TOOLS 6..........................
TROUBLESHOOTING
<Vehicles with ABS> 7......................
ON-VEHICLE SERVICE 19...................
Brake Pedal Check and Adjustment 19..........
Hydraulic Brake Booster (HBB) Operation Check
<Vehicles with ABS> 20........................
HBB Check <Vehicles with ABS> 23............
HBB Motor Relay Continuity Check
<Vehicles with ABS> 24........................
Brake Booster Operating Test
<Vehicles without ABS> 24.....................
Check Valve Operation Check
<Vehicles without ABS> 25.....................
Load Sensing Spring Length Check and
Adjustment <Vehicles without ABS> 25.........
Load Sensing Proportioning Valve Function
Test <Vehicles without ABS> 26................
Bleeding <Vehicles with ABS> 27...............Bleeding <Vehicles without ABS> 29.............
Brake Fluid Level Sensor Check 30.............
Brake Booster Vacuum Switch Check
<Vehicles with 4D5 engine> 30..................
Disc Brake Pad Check and Replacement 31.....
Disc Brake Rotor Check 32.....................
Brake Disc Thickness Check 32.................
Brake Disc Run-out Check and Correction 33....
BRAKE PEDAL 34..........................
HYDRAULIC BRAKE BOOSTER (HBB)
<Vehicles with ABS> 36....................
HBB BUZZER <Vehicles with ABS> 40......
MASTER CYLINDER AND BRAKE
BOOSTER <Vehicles without ABS> 41......
Master Cylinder 43.............................
FRONT DISC BRAKE 44....................
REAR DISC BRAKE 49......................
LOAD SENSING PROPORTIONING
VALVE <Vehicles without ABS> 54..........


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