NISSAN ALMERA 2001 Service Manual

JLC298B
Ð REFILLING ENGINE COOLANT ÐNJLC0079S021. Install reservoir tank, radiator drain cock or lower radiator hose
and cylinder block drain plug.
+Apply sealant to the thread of cylinder block drain plugs.
:8-11N´m(0.8 - 1.2 kg-m, 70 - 104 in-lb)
2. Fill radiator slowly with coolant until coolant spills from the air
relief plugs, then install air relief plugs.
+Location of air relief plugs
Water inlet and rear side intake manifold water tubes
3. Disconnect heater hose at engine, pour coolant into the hose
so that it flows toward the heater core.
+While filling, if coolant from engine side spills out, be sure to
reconnect the heater hose.
+Fill coolant to the level of the radiator cap at a rate of 2!(1-3/4
Imp qt)/min or lower.
(Close the air relief plugs in order starting with the location from
where the coolant began spilling out.)
CAUTION:
If the filling rate is too fast, this could lead to air being mixed
in the coolant. Be sure to fill the coolant slowly according to
the rate indicated above.
+Replace the copper washer of the air bleeding plug.
Air relief plug:
: 6.7 - 7.9 N´m (0.68 - 0.81 kg-m, 59 - 70 in-lb)
+Use genuine Nissan anti-freeze coolant or equivalent
mixed with water (distilled or demineralized).
SMA182B
SMA412B
Refer to MA-16, ªRECOMMENDED FLUIDS AND LUBRI-
CANTSº.
Engine coolant capacity (With reservoir tank):
8.7!(7-5/8 Imp qt)
Reservoir tank capacity:
0.7!(5/8 Imp qt)
+Pour coolant through coolant filler neck slowly to allow air
in system to escape.
4. Fill radiator and reservoir tank to specified level.
5. Warm up engine to normal operating temperature without
radiator cap installed.
+If coolant overflows radiator filler hole, install radiator cap.
6. Run engine at 3,000 rpm for 10 seconds and return to idle
speed with radiator cap installed.
+Repeat two or three times.
Watch coolant temperature gauge so as not to overheat the
engine.
7. Stop engine and cool it down.
+Cool down using a fan to reduce the time.
+If necessary, refill radiator up to filler neck with coolant.
8. Refill reservoir tank to MAX level line with coolant.
ENGINE COOLING SYSTEMYD
Changing Engine Coolant (Cont'd)
LC-45

9. Repeat steps 4 through 7 two or more times with radiator cap
installed until coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of coolant flow while
running engine from idle up to 3,000 rpm with heater tempera-
ture controller set at several positions between COOL and
HOT.
+Sound may be noticeable at heater water cock.
12. If sound is heard, bleed air from cooling system by repeating
steps 4 through 7 until coolant level no longer drops
+Clean excess coolant from engine.
Ð FLUSHING COOLING SYSTEM ÐNJLC0079S031. Open air relief plug.
2. Fill radiator with water until water spills from the air relief hole,
then close air relief plug. Fill radiator and reservoir tank with
water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water.
7. Repeat steps 1 through 6 until clear water begins to drain from
radiator.
ENGINE COOLING SYSTEMYD
Changing Engine Coolant (Cont'd)
LC-46

Radiator (Aluminum type)=NJLC0082Refer to LC-21, ªRadiator (Aluminum type)º.
Overheating Cause AnalysisNJLC0070
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
Ð Thermostat stuck closed Ð
Damaged finsDust contamination or
paper clogging
Mechanical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
ÐÐ High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud Ð Ð Ð
Improper coolant mixture
ratioÐÐÐ
Poor coolant quality Ð Ð Ð
Insufficient coolantCoolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, dete-
rioration or improper fit-
ting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deteriora-
tion
Cylinder head gasket
deterioration
ENGINE COOLING SYSTEMYD
Radiator (Aluminum type)
LC-47

Symptom Check items
Except cool-
ing system
parts mal-
functionÐ Overload on engineAbusive drivingHigh engine rpm under
no load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
Ð Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper Ð
Ð Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator Ð
Blocked condenser
Ð
Installed large fog lamp
Service Data and Specifications (SDS)
THERMOSTATNJLC0071
Valve opening temperature Above 80.5 - 83.5ÉC (177 - 182ÉF)
Valve liftMore than 9.0 mm/95ÉC (0.354 in/203ÉF)
RADIATORNJLC0073Unit: kPa (bar, kg/cm2, psi)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 - 98 (0.59 - 0.98, 0.6 - 1.0,9-14)
Leakage test pressure157 (1.57, 1.6, 23)
ENGINE COOLANT CAPACITYNJLC0080Unit:!(Imp qt)
With reservoir tank8.7 (7-5/8)
Reservoir tank0.7 (5/8)
ENGINE COOLING SYSTEMYD
Overheating Cause Analysis (Cont'd)
LC-48

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................2
GENERAL MAINTENANCE............................................3
PERIODIC MAINTENANCE (FOR EUROPE).................4
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) ............................4
QG15DE/QG18DE ENGINES......................................4
CHASSIS AND BODY MAINTENANCE........................5
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) ............................6
YD22DDT ENGINE....................................................6
CHASSIS AND BODY MAINTENANCE........................7
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year) ..............8
Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) ..........................10
QG15DE/QG18DE ENGINES....................................10
CHASSIS AND BODY MAINTENANCE...................... 11
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) ..........................12
YD22DDT ENGINE..................................................12
CHASSIS AND BODY MAINTENANCE......................13
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year) ............14
RECOMMENDED FLUIDS AND LUBRICANTS...........16
Fluids and Lubricants ................................................16
SAE Viscosity Number ..............................................17
GASOLINE ENGINE.................................................17
DIESEL ENGINE......................................................17
Engine Coolant Mixture Ratio....................................18

NJMA0036
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model
PRE-DELIVERY INSPECTION ITEMS
MA-2

NJMA0004
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check
carefully for damage, cuts or excessive wear.Ð
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. Ð
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate
properly. Also ensure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the
primary latch is released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BT-7
BT-16
Tire rotationTires should be rotated every 10,000 km (6,000 miles). SU-7
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps,
and other lamps are all operating properly and installed securely. Also check
headlamp aim.Ð
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating prop-
erly.Ð
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play,
hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.RS-4
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel.
Item Reference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. Ð
Engine coolant levelCheck the coolant level when the engine is cold. LC-19, LC-45
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off
the engine.LC-8, LC-31
Brake and clutch
fluid levelsMake sure that the brake and clutch fluid levels are between the ªMAXº and
ªMINº lines on the reservoir.BR-8
BatteryCheck the fluid level in each cell. It should be between the ªMAXº and ªMINº
lines.Ð
GENERAL MAINTENANCE
MA-3

NJMA0043
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year)
NJMA0043S01QG15DE/QG18DE ENGINESNJMA0043S0101Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less than
15,000 km (9,000 miles) per yearkm x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Engine oil (Use recommended oil)HRRRRRRRRLC-8
Engine oil filter (Use NISSAN genuine
part or equivalent)HRRRRRRRRLC-9
Drive beltsIIIIIIIIEM-16
Cooling systemIIIIIIIILC-12
Engine anti-freeze coolant (Use genu-
ine NISSAN Anti-Freeze Coolant (L2N)
or equivalent)See NOTE (1) I R I LC-18
Air cleaner filterHR R EM-18
Intake and exhaust valve clearance See NOTE (2) EM-44
Fuel and EVAP vapour linesIIIIFE-5/
EC-36
Spark plugsRRRREM-19
Fuel filter See NOTE (3) FE-12
Heated oxygen sensor (Exhaust gas
sensor)HSee NOTE (4)GI-40,
EC-47
NOTE:
(1) First replace at 90,000 km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform ªIº (Check-
ing the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(2) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(3) Fuel filter is maintenance-free. For service procedures, refer to FE section.
(4) Perform only according to ªMaintenance Under Severe Driving Conditionsº for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driving Con-
ditionsº.
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year)
MA-4

CHASSIS AND BODY MAINTENANCE=NJMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less than
15,000 km (9,000 miles) in a year.km x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aimingIIIIIIIIEL-65
Wheel alignment (if necessary, balance
& rotate wheels)IIIIIIIISU-6/
SU-18
Brake pads, rotors & other brake com-
ponentsHIIIIIIIIBR-27/
BR-28
Foot brake, parking brake & clutch (for
free play, stroke & operation)IIIIIIIIBR-12/
BR-48/
CL-9
Brake booster vacuum hoses,
connections, check valveIIIIBR-21
Brake & clutch, systems and fluid (for
level and leaks)IIIIIIIIBR-8
Brake fluidHRRRRBR-8
Power steering fluid and lines (for level
and leaks)IIIIIIIIST-7
Supplemental air bag systems See NOTE (1) RS-25
Ventilation air filterHRRRRHA-96
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIIIMT-14
MT-15
Automatic transaxle fluid (for level and
leaks)HIIIIIIIIAT-80
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
systemHIIIIST-7/
SU-6/
SU-18/
FE-15
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driving Con-
ditionsº.
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year) (Cont'd)
MA-5

Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year)
=NJMA0043S02YD22DDT ENGINENJMA0043S0201Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference pages Perform on a kilometer basis, but
on an annual basis when driving
less than 20,000 km (12,000
miles) per year.km x 1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Engine oil (Use recommended
oil)HRRRRRRLC-31
Engine oil filter (Use Eco filter or
equivalent)HSee NOTE (1)RRRRRRLC-32
Drive beltsIIIIIIEM-85
Cooling systemIIIIIILC-38
Engine anti-freeze coolant (Use
genuine NISSAN Anti-freeze
Coolant (L2N) or equivalent)See NOTE (2) I I LC-44
Air cleaner filterHR R EM-88
Intake & exhaust valve clearance See NOTE (3) EM-133
Fuel lines I I I FE-20
Injection nozzles See NOTE (4) EC-614
Fuel filterHR R R FE-20
NOTE:
(1) Oil filter element assembly and O-ring seal are replacement parts.
(2) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. After first replacement,
perform ªIº (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(3) If valve noise increases, check valve clearance.
(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and if
necessary, replace injection nozzle assembly.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driving Con-
ditionsº.
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year)
MA-6