NISSAN ALMERA 2001 Service Manual

Commercial Service ToolsNJMT0033
Tool name Description
Drift
NT065
Installing welch plug
a: 12 mm (0.47 in) dia.
b: 10 mm (0.39 in) dia.
Drift
NT065
Removing input shaft rear bearing
Removing mainshaft rear bearing
a: 22 mm (0.87 in) dia.
b: 16 mm (0.63 in) dia.
Drift
NT065
Installing differential oil seal
a: 58 mm (2.28 in) dia.
b: 50 mm (1.97 in) dia.
Drift
NT065
Installing differential oil seal
a: 54 mm (2.13 in) dia.
b: 50 mm (1.97 in) dia.
Drift
NT065
Installing 2nd gear bush
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
Drift
NT065
Installing 3rd & 4th and 1st & 2nd synchronizer
hub
Installing mainshaft front bearing
a: 50 mm (1.97 in) dia.
b: 41 mm (1.61 in) dia.
Drift
NT065
Installing input shaft oil seal
Installing 5th input gear
a: 39 mm (1.54 in) dia.
b: 30 mm (1.18 in) dia.
PREPARATIONRS5F70A
Commercial Service Tools
MT-9

Special Service ToolsNJMT0001
Tool number
Tool nameDescription
KV38105210
Preload adapter
NT075
Measuring turning torque of final drive assembly
Measuring total turning torque
KV32101000
Pin punch
NT410
Removing and installing retaining pin
a: 4 mm (0.16 in) dia.
ST22730000
Puller
NT411
Removing mainshaft front and rear bearing inner
race
a: 82 mm (3.23 in) dia.
b: 30 mm (1.18 in) dia.
ST30031000
Puller
NT411
Removing input shaft front and rear bearing
Removing 4th & 5th main gear
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST30021000
Puller
NT411
Removing 5th synchronizer
Removing 3rd & 4th synchronizer
Removing 2nd & 3rd main gear
a: 110 mm (4.33 in) dia.
b: 68 mm (2.68 in) dia.
ST3306S001
Differential side bearing
puller set
1 ST33051001
Puller
2 ST33061000
Adapter
NT675
Removing differential side bearing inner race
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 100 mm (3.94 in)
PREPARATIONRS5F50A
Special Service Tools
MT-10

Tool number
Tool nameDescription
ST33290001
Puller
NT414
Removing differential oil seal
Removing mainshaft rear bearing outer race
Removing differential side bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST33400001
Drift
NT086
Installing differential oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST30600000
Drift
NT065
Installing input shaft front bearing
a: 36 mm (1.42 in) dia.
b: 31 mm (1.22 in) dia.
ST22452000
Drift
NT065
Installing 3rd, 4th and 5th main gear
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
ST30621000
Drift
NT073
Installing mainshaft rear bearing outer race
(Use with ST30611000.)
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30611000
NT419
(Use with ST30621000.)
a: 15 mm (0.59 in)
b: 335 mm (13.19 in)
c: 25 mm (0.98 in) dia.
d: M12 x 1.5P
KV38107700
Preload adapter
NT087
Measuring clearance between side gear and differ-
ential case with washer
KV38106500
Preload adapter
NT087
Measuring turning torque of final drive assembly
PREPARATIONRS5F50A
Special Service Tools (Cont'd)
MT-11

Commercial Service ToolsNJMT0002
Tool name Description
Drift
NT065
Installing differential side bearing inner race
a: 45 mm (1.77 in) dia.
b: 41 mm (1.61 in) dia.
Drift
NT065
Installing differential side bearing outer race
a: 69 mm (2.72 in) dia.
b: 64 mm (2.52 in) dia.
Drift
NT065
Installing striking rod oil seal
a: 38 mm (1.50 in) dia.
b: 20 mm (0.79 in) dia.
PREPARATIONRS5F50A
Commercial Service Tools
MT-12

NJMT0003
NVH Troubleshooting ChartNJMT0003S01Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
MANUAL TRANSAXLENJMT0003S0101
Reference page
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-92
MT-92
MT-92
MT-29
MT-94
MT-94
MT-93
MT-93
MT-93
MT-93
SUSPECTED PARTS
(Possible cause)
(Oil level is low.)
(Wrong oil)
(Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL ROD (Worn)
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage31222
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear1233
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
MT-13

SMA145AA
SMT512C
Changing M/T OilNJMT00861. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-16, ªRECOMMENDED FLUIDS AND
LUBRICANTSº.
Capacity:
RS5F30A 2.8 - 3.0!(4-7/8 - 5-1/4 Imp pt)
RS5F70A 3.0!(5-1/4 Imp pt)
Oil level (Reference data):
RS5F30A 58 - 66 mm (2.28 - 2.60 in)
RS5F70A 75.5 - 80.5 mm (2.224 - 2.402 in)
Drain plug:
: 25 - 34 N´m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
SMA066C
CheckingNJMT0087OIL LEAK AND OIL LEVELNJMT0087S011. Check that oil is not leaking from transaxle or around it.
2. Check oil level.
Never start engine while checking oil level.
Filler plug:
: 10 - 19 N´m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
M/T OILRS5F30A, RS5F70A
Changing M/T Oil
MT-14

SMA067C
Changing M/T OilNJMT00881. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-16, ªRECOMMENDED FLUIDS AND
LUBRICANTSº.
Capacity:
RS5F50A 4.5 - 4.8!(7-7/8 - 8-1/2 Imp pt)
Drain plug:
: 15 - 20 N´m (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
SMA066C
CheckingNJMT0089OIL LEAK AND OIL LEVELNJMT0089S01Check for oil leakage and oil level.
Never start engine while checking oil level.
Filler plug:
: 25 - 34 N´m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
M/T OILRS5F50A
Changing M/T Oil
MT-15

NJMT0034
Cross-sectional View Ð RS5F30ANJMT0034S01
NMT136
DESCRIPTION
Cross-sectional View Ð RS5F30A
MT-16

Cross-sectional View Ð RS5F70ANJMT0034S03
SMT924D
DESCRIPTION
Cross-sectional View Ð RS5F70A
MT-17

Cross-sectional View Ð RS5F50ANJMT0034S04
SMT196DA
DESCRIPTION
Cross-sectional View Ð RS5F50A
MT-18