tire NISSAN ALMERA N15 1995 Owner's Manual

KV99106800
~ RHA321EA
~
s~
~ Clutchdisc
SERVICE
PROCEDURES
Compressor Clutch(Cont'd)

• Position andinstall pulleyassembly securelybyusing plas-
tic hammer.
• Install snapring(which secures rotorpulley) byusing exter-
nal snap ringpliers.
• Install theclutch disconthe drive shaft, together withthe
original shim(s). Pressthedisc down byhand.

RHA323E
Pulley assembly
SHA055B
•
Using theclutch wrench disctoprevent clutchdiscrotation,
tighten thebolt to12 to15 N'm (1.2to1.5 kg-m, 9to 11ft-Ib)
torque.

After tightening thebolt, check thatthepulley rotates smoothly.

• Check clearance aroundtheentire periphery ofclutch disc.

Disc-to-pulley clearance:
0.3 -0.6 mm (0.012 -0.024 in)

If the specified clearance isnot obtained, replaceadjusting
spacer andreadjust.

BREAK-IN OPERATION

When replacing compressor clutchassembly, donot forget
break-in operation, accomplished byengaging anddisengaging
the clutch aboutthirtytimes. Break-in operation raisesthelevel
of transmitted torque.

Thermal Protector
INSPECTION

• When servicing, donot allow foreign mattertoget into com-
pressor.
• Check continuity betweentwoterminals.

HA-82

PRE-DELIVERYINSPECTIONITEMS
Shown belowarePre-delivery InspectionItemsrequired forthe new vehicle. Itis recommended that
necessary itemsotherthanthose listedherebeadded, payingdueregard tothe conditions ineach
country.

Perform applicable itemsoneach model. Consult textofthis section forspecifications .

UNDER HOOD-engine off

o
Radiator coolantlevelandcoolant hosecon-
nections forleaks

o
Battery fluidlevel, specific gravityandcondi-
tions ofbattery terminals

o
Drive beltstension

D
Fuel filter forwater ordusts, andfuel lines
and connections forleaks
[] Engine oillevel andoilleaks

D
Clutch andbrake reservoir fluidlevel and
fluid lines forleaks

o
Windshield andrear window washerand
headlamp cleanerreservoir fluidlevel

D
Power steering reservoir fluidlevel andhose
connections forleaks

ON INSIDE ANDOUTSIDE

D
Remove frontspring/strut spacer(Ifapplica-
ble)

D
Operation ofall instruments, gauges,lights
and accessories

o
Operation ofhorn(s), wiperandwasher
[] Steering lockforoperation
[] Check airconditioner forgas leaks

o
Front andrear seats, andseat belts foroper-
ation

n
All moldings, trimsandfittings forfitand
alignment

[J
Allwindows foroperation andalignment

n
Hood, trunklid,door panels forfitand align-
ment

[1
Latches, keysandlocks foroperation

rl
Weatherstrips foradhesion andfit

[l
Headlamp aiming
I~ Tighten wheelnuts(Inc. inner nutsifapplica-
ble)
IJ Tire pressure (Inc.spare tire)

Il
Check frontwheels fortoe-in
IJ Install clock/voltmeter/room lampfuse(If
applicable)
~ Install deodorizing filtertoair purifier (If
applicable)
~ Remove wiperbladeprotectors (Ifapplicable)
UNDER
BODY

o
Manual transmission/transaxle, transferand
differential gearoillevel

D
Brake andfuel lines andoil/fluid reservoirs
for leaks

D
Tighten boltsandnuts ofsteering linkageand
gear box,suspension, propellershaftsand
drive shafts
~ Tighten rearbody boltsandnuts (Models with
wooden bedonly)

ROAD TEST

D
Clutch operation

D
Parking brakeoperation

[J
Service brakeoperation

D
Automatic transmission/transaxle shifttiming
and kickdown
[] Steering controlandreturnability

o
Engine performance

D
Squeaks andrattles

ENGINE OPERATING ANDHOT

D
Adjust idlemixture andspeed (andignition
timing*1)

n
Automatic transmission/transaxle fluidlevel
~ Engine idlingandstop knob operation (Diesel
only)

FINAL INSPECTION

n
Install necessary parts(outside mirror,wheel
covers, seatbelts, mat,carpet ormud flaps)

[1
Inspect forinterior andexterior metaland
paint damage
[] Check forspare tire,jack, tools (wheel
chock), andliterature

n
Wash, cleaninterior andexterior

"1: Not required onmodels withadirect ignition system
~ :Not appiicable tothis model.
•

MA-5

GENERALMAINTENANCE

General maintenance includesthoseitemswhich should bechecked duringthenormal day-to-day
operation ofthe vehicle. Theyareessential ifthe vehicle isto continue operating properly.Theowners
can perform thechecks andinspections themselves orthey canhave theirNISSAN dealersdothem.

Item

OUTSIDE THEVEHICLE

The maintenance itemslistedhereshould beperformed fromtimetotime, unless oth-
erwise specified.

Tires
Check thepressure withagauge periodically whenataservice station, including
the spare, andadjust tothe specified pressureifnecessary. Checkcarefully fordamage,
cuts orexcessive wear.

Windshield wiperblades
Checkforcracks orwear ifthey donot wipe properly.

Doors andengine hood
Check thatalldoors, theengine hood,thetrunk lidand back
door operate properly. Alsoensure thatalllatches locksecurely. Lubricate hinges,
latches, rollersandlinks ifnecessary. Makesurethatthesecondary latchkeeps thehood
from opening whentheprimary latchisreleased.
When driving inareas usingroadsaltorother corrosive materials, checkforlubrication
frequently.

Tire rotation
Tiresshould berotated every
10,000
km
(6,000
miles).

INSIDE THEVEHICLE

The maintenance itemslistedhereshould bechecked onaregular basis,suchaswhen
performing periodicmaintenance, cleaningthevehicle, etc.

Lights
Makesurethattheheadlights, stoplights, taillights, turnsignal lights,andother
lights arealloperating properlyandinstalled securely. Alsocheck headlight aim.

Warning lightsandbuzzers/chimes
Makesurethatallwarning lightsandbuzzers/chimes
are operating properly.

Steering wheel
Check forchange inthe steering conditions, suchasexcessive freeplay,
hard steering orstrange noises.

Free play: Lessthan35mm (1.38 in)
Seat belts
Check thatallparts ofthe seat beltsystem (e.g.buckles, anchors, adjusters
and retractors) operateproperly andsmoothly, andareinstalled securely. Checkthebelt
webbing forcuts, fraying, wearordamage.

UNDER THEHOOD ANDVEHICLE

The maintenance itemslisted hereshould bechecked periodically e.g.each timeyou
check theengine oilorrefuel.

Windshield washerfluid
Check thatthere isadequate fluidinthe tank.

Engine coolant level
Check thecoolant levelwhen theengine iscold.

Engine oillevel
Check thelevel afterparking thevehicle onalevel spotandturning off
the engine.

Brake andclutch fluidlevels
Makesurethatthebrake andclutch fluidlevels arebetween
the "MAX" and"MIN" linesonthe reservoir.

Battery
Checkthefluid level ineach cell.Itshould bebetween the"MAX" and"MIN"
lines.

MA-6
Reference
pages
MA-51
MA-50
MA-19,38
MA-24, 33,41
MA-45,47

0
0
•

0
0

~ /0
H

H

0
0

(2)
4wheels
5 wheels

SMA785C

Radial
tires
CHASSIS
ANDBODY MAINTENANCE
Tire Rotation

Do not include theT-type sparetirewhen rotating thetires .

Wheel nuts:
~: 98-118 N'm (10.0 -12.0 kg-m, 72-87 ft-Ib)

Q :
Check grease leakage
• :Check tightening torque
Checking
SteeringGearandLinkage
STEERING GEAR

• Check gearhousing andboots forlooseness, damageor
grease leakage.
• Check connection withsteering columnforlooseness.

STEERING LINKAGE

• Check balljoint, dustcover andother component partsfor
looseness, wear,damage orgrease leakage.

SMA851B
Checking PowerSteering FluidandLines

• Check fluidlevel withengine off.
• Check fluidlevel using dipstick onreservoir cap,orrefer-
ring tothe scale onreservoir tank.Use"HOT" rangeatfluid
temperatures of50 to80°C (122to176°F). Use"COLD"
range atfluid temperatures of
a
to 30°C (32to86°F).

CAUTION:
• Donot overfill.
• Recommended fluidisAutomatic Transmission Fluid
''DEXRON™,, typeorequivalent.
SST280B
SST476C
•Check linesforimproper attachment, leaks,cracks,
damage, looseconnections, chafinganddeterioration.
• Check rackboots foraccumulation ofpower steering fluid.

MA-50

PRECAUTIONSANDPREPARATION
SBR820B Precautions
• When installing eachrubber part,finaltightening mustbe
carried outunder unladen condition* withtires onground.

*:
Fuel, radiator coolantandengine oilfull. Spare tire,jack,
hand tools andmats indesignated positions.
• Use flare nutwrench whenremoving orinstalling brake
tubes.
• After installing removedsuspension parts,check wheel
alignment.
• Donot jack upatthe trailing armandlateral link.
• Always torquebrakelineswhen installing.
Special Service Tools

Tool number
Tool name Description

GG9431 0000

Flare nuttorque
wrench

HT71780000

Spring compressor

ST35652000
Shock absorber
attachment
NT406
NT144
NT145
Removing
andinstalling brakepiping

a:
10
mm
(0.39
in)

Removing andinstalling coilspring
Fixing strutassembly
Tool name
Description
Commercial
ServiceTools

Equivalent to

GG9431 0000

G)
Flare nutcrows
foot
@
Torque wrench Removing
andinstalling brakepiping

NT360
a:

10
mm
(0.39
in)

RA-2

REARSUSPENSION SYSTEM

SEC. 431

When installing eachrubber part,finaltightening
must becarried outunder unladen condition'
with tires onground.
, Fuel, radiator coolantandengine oilfull.
Spare tire,lack, handtools andmats in
designated positions.
~ :N.m (kg-m, fHb)

SRA709AA
•

G)
Shock absorber cap

@
Shock absorber mountingseal

@
Coilspring
@

Shock absorber

@
Torsion beam

RA-3 @

Lateral link

(J)
Control rod

ON-VEHICLESERVICE
Rear Wheel Alignment
PRELIMINARY INSPECTION

Make following checks.Adjust,repairorreplace ifnecessary.
• Check tiresforwear andforimproper inflation.
• Check rearwheel bearings forexcessive play.
• Check wheelrunout.

Wheel runout: RefertoSOS inFA section.

• Check thatrear shock absorber worksproperly.
• Check rearaxleandrear suspension partsforexcessive

SFA575B
play.
• Check vehicle posture (Unladen*).
*: Fuel, radiator andengine oilfull. Spare tire,jack, hand
tools andmats indesignated positions.

•

CAMBER
Camber ispreset atfactory andcannot beadjusted.
Camber: Refer toSOS (RA-12).

• Ifthe camber isnot within specification, inspectandreplace
any damaged orworn rearsuspension parts.

TOE-IN
Toe-in ispreset atfactory andcannot beadjusted.
Measure toe-inusingfollowing procedure. Ifout of
specification, inspectandreplace anydamaged orworn rear
suspension parts.
WARNING:
• Perform following procedure alwaysonaflat surface.
• Make surethatnoperson isin front ofthe vehicle before
pushing it.

1. Bounce rearofvehicle upand down tostabilize theposture.
2. Push thevehicle straight aheadabout5m (16
ft).

3. Putamark onbase lineofthe tread (rearside) ofboth tires at
the same height ofhub center. Thismark isameasuring point.
4. Measure distance"A"(rear side).
5. Push thevehicle slowlyaheadtorotate thewheels 180
degrees (1/2turn).

If the wheels haverotated morethan180degrees (1/2turn), try
the above procedure againfromthebeginning. Neverpush
vehicle backward.

6. Measure distance"B"(front side).

Total toe-in:
Refer toSOS, RA-12.

Front

SFA948A
SFA614B
SFA234AC

Lines
parallel to
center lineofbOdY~

Q

Front
Hub
center
height

RA-5

REARSUSPENSION

SEC. 431

~:N'm (kg-m. fl-Ib)

L'~
~;.;
~~.4,

18 •25)

~'

\ \ i---J
~~ ~

- ~98•118 (
I~ / 110-12,72-87) ~-~~~
@

~
"
\..-~

~ ~;:;:Y ~ '-~.

--...~~ ~~98-118
~ (10-12, 72•87)

~~A
98-118 (10-12, 72-87)

When
installing eachrubber part,finaltightening
must becarried outunder unladen condition"
with tires onground.
" Fuel, radiator coolantandengine allfull.
Spare tire,jack, handtools andmats In~
designated positions. ~

~~ 18.24(1.8.2.4, 13-17)~

~
~A
19•22 (1.9 -2.2, 14•16)~

~
~
~

:\\
\--/

Front
SRA694AA

(1)
Shock absorber cap

@
Washer

@
Bushing

@
Shock absorber mounting seal

@
Shock absorber mounting
bracket
@

Upper spring seatrubber

(J)
Bushing

@
Bound bumper cover

@
Bound bumper

@J
Coilspring
Q!J

Shock absorber

@
Torsion beam

@
Lateral link

Q4)
Control rod

@)
ABSsensor

RA-8

SERVICEDATAANDSPECIFICATIONS (50S)
General Specifications

Suspension type
Shock absorber type
Stabilizer Multi-link
beamsuspension
Double-acting hydraulic
Standard equipment

WHEEL ALIGNMENT (Unladen*) Inspection
andAdjustment
WHEEL BEARING

Camber Minimum-1'45'
(-1.75')
Degree minute Nominal
-1'00'
(-1.00')
(Decimal degree) Maximum -0'15'
(-0.25')
Total toe-in Minimum-3
(-0.12)
Distance (A-B) Nominal
1
(0.04)
mm (in) Maximum 5(0.20)
Angle (leftpius right) Minimum -16'(-0.27')
Degree minute Nominal
5'
(0.08')
(Decimal degree)Maximum 26'
(0.43') Wheel
bearing axialendplay
mm (in)
Wheel bearing locknuttighten-
ing torque
N'm(kg-m. ft-lb) 0.05
(0.0020) orless
186 -255
(19 -26, 137 -188)
': Fuel, radiator coolantandengine oilfull. Spare tire.jack, hand
tools andmats indesignated positions.

RA-12

SUPPLEMENTALRESTRAINTSYSTEM(SRS)
Precautions forSRS "AirBag" and"Seat Belt
Pre-tensioner" Service

• Donot use acircuit testertocheck SRScircuits.
• Before servicing theSRS. turnignition switch"OFF", disconnect bothbattery cablesandwait forat
least 10minutes.
For approximately 10minutes afterthecables areremoved, itis still possible forthe airbag to
deploy. Therefore, donot work onany SRS connectors orwires untilatleast 10minutes havepassed.
• For single airbag system, donot separate diagnosis sensorunitfrom steering wheel.
• For dual airbag system. diagnosis sensorunitmust always beinstalled withtheir arrow marks
"Q"

pointing towards thefront ofthe vehicle forproper operation. Alsocheck diagnosis sensorunitfor
cracks. deformities orrust before installation andreplace asrequired.
• The spiral cablemustbealigned withtheneutral position sinceitsrotations arelimited. Donot
attempt toturn steering wheelorcolumn afterremoval ofsteering gear.
• Handle airbag module carefully. Alwaysplaceitwith thepad side facing upward.
• Donot use oldbolts afterremoving anySRS parts; replace withnewones. Conduct self-diagnosis
to check entire SRSforproper function.
• For dual airbag system, instrument panelassembly shouldbereplaced afterairbag inflates.

X

X

Use
forspecial bolts
[TAMPER RESISTANT
TORX (SizeT50))

a:
3.5 (0.138)
dia.

b: 8.5 -8.6
(0.335 •0.339) dia.

c: approx.
10

(0.39) sq.

c

NT354
a

HT61961000
and
HT62152000 com-
bined *1 Special torxbit
Special
Service Tools

Application
Tool number
Description Seat
belt DualAir Single
Tool name
pre-ten-BagAirBag
sioner*2 Sstem Sstem
KV991072So Disposingofair bag
Air bag deployment kit module
KV991 06400
X
X

Deployment tool
KV991065So
Deployment tool
adapters
X

For passenger
air bag module
NT353

KV991 05300 Anchorthepassenger
Passenger airbag
airbag module
bracket
X

NT361
Unit:
mm(in)

*1: Special toolorcommercial equivalent
*2: Tools arenotapplicable becauseofits mechanical type.

RS-8