NISSAN ALMERA N16 2003 Electronic Repair Manual
Page 181 of 3189
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-103
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CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
*: Total indicator reading
MAIN BEARING
Standard size
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Clearance
Unit: mm (in) Center distance 140.45 - 140.55 (5.5295 - 5.5335)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod bushing inner diameter* (small end) 19.000 - 19.012 (0.7480 - 0.7485)
Connecting rod big end inner diameter 43.000 - 43.013 (1.6929 - 1.6934)
Side clearanceStandard 0.200 - 0.470 (0.0079 - 0.0185)
Limit 0.50 (0.0197)
Main journal dia. “Dm”Grade No. 0 49.956 - 49.964 (1.9668 - 1.9671)
Grade No. 1 49.948 - 49.956 (1.9665 - 1.9668)
Grade No. 2 49.940 - 49.948 (1.9661 - 1.9665)
Pin journal dia. “Dp”Grade No. 0 39.968 - 39.974 (1.5735 - 1.5738)
Grade No. 1 39.962 - 39.968 (1.5733 - 1.5735)
Grade No. 2 39.956 - 39.962 (1.5731 - 1.5733)
Out-of-round (X − Y)Standard Less than 0.003 (0.0001)
Limit Less than 0.005 (0.0002)
Taper (A − B)Standard Less than 0.004 (0.0002)
Limit Less than 0.005 (0.0002)
Runout [TIR*]Standard Less than 0.04 (0.0016)
Limit Less than 0.05 (0.0020)
Free end playStandard 0.060 - 0.260 (0.0024 - 0.0102)
Limit 0.3 (0.012)
Grade No. Thickness Identification color
0 1.826 - 1.830 (0.0719 - 0.0720) Black
1 1.830 - 1.834 (0.0720 - 0.0722) Red
2 1.834 - 1.838 (0.0722 - 0.0724) Green
3 1.838 - 1.842 (0.0724 - 0.0725) Yellow
4 1.842 - 1.846 (0.0725 - 0.0727) Blue
Thickness
0.25 (0.0098) 1.960 - 1.964 (0.0772 - 0.0773)
0.50 (0.0197) 2.085 - 2.089 (0.0821 - 0.0822)
Main bearing clearanceStandard 0.020 - 0.044 (0.0008 - 0.0017)
Limit 0.1 (0.004)
Page 182 of 3189
EM-104
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SERVICE DATA AND SPECIFICATIONS (SDS)
CONNECTING ROD BEARING
Standard Size
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Clearance
Unit: mm (in)
MISCELLANEOUS COMPONENTS
Unit: mm (in)
*: Total indicator reading
Tightening TorqueEBS00LQQ
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Unit: N·m (kg-m, ft-lb) / Unit: N·m (kg-m, in-lb)*2
Grade No. Thickness Identification color or number
0 1.503 - 1.506 (0.0592 - 0.0593) Block
1 1.506 - 1.509 (0.0593 - 0.0594) Red
2 1.509 - 1.512 (0.0594 - 0.0595) Green
Grade No. Thickness Identification color or number
0.08 (0.0031) 1.542 - 1.546 (0.0607 - 0.0609) —
0.12 (0.0047) 1.562 - 1.566 (0.0615 - 0.0617) —
0.25 (0.0098) 1.627 - 1.631 (0.0641 - 0.0642) —
Connecting rod bearing clear-
anceStandard 0.014 - 0.039 (0.0006 - 0.0015)
Limit 0.1 (0.004)
Flywheel runout [TIR*] Less than 0.1 (0.004)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059)
Mass air flow sensor
8.4 - 10.8 (0.9 - 1.1, 75 - 95)*2
Resonator
3.8 - 4.5 (0.39 - 0.45, 34 - 39)*2
Air cleaner case lower
3.8 - 4.5 (0.39 - 0.46, 34 - 39)*2
Intake manifold16.7 - 23.5 (1.7 - 2.4, 13 - 17)
Intake manifold collector
7.0 - 9.5 (0.71 - 0.97, 62 - 84)*
2
Intake manifold support 16.7 - 23.5 (1.7 - 2.4, 13 - 17)
Electric throttle control actuator 17.7 - 21.6 (1.8 - 2.2, 13 - 15)
Exhaust manifold25.5 - 29.4 (2.6 - 2.9, 19 - 21)
Exhaust manifold cover
6.3 - 8.3 (0.64 - 0.85, 56 - 73)*
2
Heated oxygen sensor 58.8 - 78.4 (6.0 - 7.9, 44 - 57)
Ground nut79.4 (8.1, 59)
Oil pan
6.28 - 8.34 (0.64 - 0.85, 56 - 73)*
2
Oil pan drain plug29.4 - 39.2 ( 3.0 - 3.9, 22 - 28)
Oil strainer
6.28 - 8.34 (0.64 - 0.85, 56 - 73)*
2
Ignition coil
3.8 - 5.0 (0.38 - 0.51, 33 - 44)*2
Spark plug19.6 - 29.4 (2.0 - 3.0, 15 - 21)
*1 Fuel tube1) 11.8 - 13.8 (1.2 - 1.4, 9 - 10 )
2) 17 - 23 (1.7 - 2.4, 13 - 17)
Rocker cover
6.9 - 9.5 (0.70 - 0.97, 61 - 84)*
2
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SERVICE DATA AND SPECIFICATIONS (SDS)
EM-105
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Intake valve timing control solenoid valve
6.3 - 8.3 (0.64 - 0.85, 56 - 73)*2
Camshaft position sensor (PHASE)
7.2 - 10.8 (0.73 - 1.1, 64 - 95) *2
Camshaft sprocket (INT) 78.4 - 88.2 (8.0 - 9.0, 58 - 65)
Camshaft sprocket (EXH) 98.1 - 127.5 (10.0 - 13.0, 73 - 94)
*1 Camshaft bracket 1)
2.0 (0.2, 18) *
2
2)
5.9 (0.6, 52) *2
3)
9.0 - 11.8 (0.92 - 1.20, 80 - 104)*2
Crankshaft pulley132.4 - 152.0 (14.0 - 15.0, 98 - 112)
Front cover
6.92 - 9.51 (0.71 - 0.97, 62 - 84)*
2
Timing chain tension guide 15.7 - 20.6 (1.6 - 2.1, 12 - 15)
*1 Cylinder head 1) 29.4 (3.0, 22)
2) 58.8 (6.0, 43)
3) 0 (0.0, 0)
4) 27.4 - 31.4 (2.8 - 3.2, 21 - 23)
5) 50° - 55° (Angle tightening)
Cylinder head front cover
6.92 - 9.5 (0.71 - 0.96, 62 - 84)*
2
Flywheel (M/T)83.4 - 93.2 (8.5 - 9.5, 62 - 68)
Drive plate (A/T)93.2 - 103 (9.5 - 10.5, 69 - 75)
*1 Connecting rod bearing cap 1) 13.72 - 15.68 (1.4 - 1.5, 10.2 - 11 . 5 )
2) 35° - 40° (Angle tightening)
Knock sensor15.7 - 20.6 (1.6 - 2.1, 12 - 15)
Crankshaft position sensor (POS)
7.2 - 10.8 (0.8 - 1.1, 64 - 95)*
2
Rear oil seal retainer
6.3 - 8.3 (0.65 - 0.84, 56 - 73)*2
Signal plate
7.6 - 9.2 (0.78 - 0.93, 68 - 81)*2
Page 184 of 3189
EM-106
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SERVICE DATA AND SPECIFICATIONS (SDS)
Page 185 of 3189
ENGINE MECHANICAL
SECTION
EM
CONTENTS
YD
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[3
Parts Requiring Angular Tightening .............................3
Liquid Gasket Application Procedure ..........................3
PREPARATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[4
Special Service Tools ..................................................4
Commercial Service Tools ...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011>