fuse block NISSAN ALMERA N16 2003 Electronic Repair Manual

manual.
Fuse block — Junction box (J/B)
Fuse block — Junction box (J/B) connector number is shown in the
Reference Area of the wiring diagram. For connector terminal and
fuse arrangement, refer to the “FUSE BLOCK — Junction Box
(J/B)” electrical reference page at the end of the manual.
Fuse and fusible link box
For fuse arrangement in the fuse and fusible link box, refer to the
“FUSE AND FUSIBLE LINK BOX” electrical reference page at the
end of the manual.
Electrical units
Electrical unit connector symbols are shown in the Connector Area
of the wiring diagram.
However, when there is not enough space to show the connector
terminal arrangement in the Connector Area of the wiring diagram,
the electrical unit connector number is shown in the Reference
Area of the wiring diagram. For electrical unit connector terminal
arrangement, refer to the “ELECTRICAL UNITS” electrical refer-
ence page at the end of the manual. Most of the electrical unit
connectors on this page are shown from the harness side of the
connector.
Joint connector
Joint connector symbols are shown in the connector area of the
wiring diagram. For connector internal wiring layout and joint con-
nector terminal arrangement, refer to the “JOINT CONNECTOR
(J/C)” electrical reference page at the end of the manual.
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HOW TO READ WIRING DIAGRAMS
Description (Cont’d)
GI-21

TESTING FOR “OPENS” IN THE CIRCUITNJGI0005S0302Before you begin to diagnose and test the system, you should
rough sketch a schematic of the system. This will help you to logi-
cally walk through the diagnoses process. Drawing the sketch will
also reinforce your working knowledge of the system.
SGI846
Continuity Check Method
The continuity check is used to find an open in the circuit. The
Digital Multimeter (DMM) set on the resistance function will indicate
an open circuit as over limit (no beep tone or no ohms symbol).
Make sure to always start with the DMM at the highest resistance
level.
To help in understanding the diagnoses of open circuits please
refer to the schematic above.
1) Disconnect the battery negative cable.
2) Start at one end of the circuit and work your way to the other
end. (At the fuse block in this example)
3) Connect one probe of the DMM to the fuse block terminal on
the load side.
4) Connect the other probe to the fuse block (power) side of SW1.
Little or no resistance will indicate that portion of the circuit has
good continuity. If there were an open in the circuit, the DMM
would indicate an over limit or infinite resistance condition.
(point A)
5) Connect the probes between SW1 and the relay. Little or no
resistance will indicate that portion of the circuit has good con-
tinuity. If there were an open in the circuit, the DMM would
indicate an over limit or infinite resistance condition. (point B)
6) Connect the probes between the relay and the solenoid. Little
or no resistance will indicate that portion of the circuit has good
continuity. If there were an open in the circuit, the DMM would
indicate an over limit or infinite resistance condition. (point C)
Any circuit can be diagnosed using the approach in the above
example.
Voltage Check Method
To help in understanding the diagnoses of open circuits please
refer to the previous schematic.
In any powered circuit, an open can be found by methodically
checking the system for the presence of voltage. This is done by
switching the DMM to the voltage function.
1) Connect one probe of the DMM to a known good ground.
2) Begin probing at one end of the circuit and work your way to
the other end.
3) With SW1 open, probe at SW1 to check for voltage.
voltage; open is further down the circuit than SW1.
no voltage; open is between fuse block and SW1 (point A).
4) Close SW1 and probe at relay.
HOW TO PERFORM EFFICIENT DIAGNOSES FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont’d)
GI-26

voltage; open is further down the circuit than the relay.
no voltage; open is between SW1 and relay (point B).
5) Close the relay and probe at the solenoid.
voltage; open is further down the circuit than the solenoid.
no voltage; open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the
above example.
TESTING FOR “SHORTS” IN THE CIRCUITNJGI0005S0303To simplify the discussion of shorts in the system please refer to
the schematic below.
SGI847
Resistance Check Method
1) Disconnect the battery negative cable and remove the blown
fuse.
2) Disconnect all loads (SW1 open, relay disconnected and sole-
noid disconnected) powered through the fuse.
3) Connect one probe of the ohmmeter to the load side of the fuse
terminal. Connect the other probe to a known good ground.
4) With SW1 open, check for continuity.
continuity; short is between fuse terminal and SW1 (point A).
no continuity; short is further down the circuit than SW1.
5) Close SW1 and disconnect the relay. Put probes at the load
side of fuse terminal and a known good ground. Then, check
for continuity.
continuity; short is between SW1 and the relay (point B).
no continuity; short is further down the circuit than the relay.
6) Close SW1 and jump the relay contacts with jumper wire. Put
probes at the load side of fuse terminal and a known good
ground. Then, check for continuity.
continuity; short is between relay and solenoid (point C).
no continuity; check solenoid, retrace steps.
Voltage Check Method
1) Remove the blown fuse and disconnect all loads (i.e. SW1
open, relay disconnected and solenoid disconnected) powered
through the fuse.
2) Turn the ignition key to the ON or START position. Verify bat-
tery voltage at the B + side of the fuse terminal (one lead on
the B + terminal side of the fuse block and one lead on a known
good ground).
3) With SW1 open and the DMM leads across both fuse
terminals, check for voltage.
voltage; short is between fuse block and SW1 (point A).
no voltage; short is further down the circuit than SW1.
4) With SW1 closed, relay and solenoid disconnected and the
DMM leads across both fuse terminals, check for voltage.
voltage; short is between SW1 and the relay (point B).
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HOW TO PERFORM EFFICIENT DIAGNOSES FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont’d)
GI-27

no voltage; short is further down the circuit than the relay.
5) With SW1 closed, relay contacts jumped with fused jumper
wire check for voltage.
voltage; short is down the circuit of the relay or between the
relay and the disconnected solenoid (point C).
no voltage; retrace steps and check power to fuse block.
GROUND INSPECTIONNJGI0005S0304Ground connections are very important to the proper operation of
electrical and electronic circuits. Ground connections are often
exposed to moisture, dirt and other corrosive elements. The corro-
sion (rust) can become an unwanted resistance. This unwanted
resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper
grounding. A loose or corroded ground can drastically affect an
electronically controlled circuit. A poor or corroded ground can eas-
ily affect the circuit. Even when the ground connection looks clean,
there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
1) Remove the ground bolt or screw.
2) Inspect all mating surfaces for tarnish, dirt, rust, etc.
3) Clean as required to assure good contact.
4) Reinstall bolt or screw securely.
5) Inspect for “add-on” accessories which may be interfering with
the ground circuit.
6) If several wires are crimped into one ground eyelet terminal,
check for proper crimps. Make sure all of the wires are clean,
securely fastened and providing a good ground path. If multiple
wires are cased in one eyelet make sure no ground wires have
excess wire insulation.
SGI853
VOLTAGE DROP TESTSNJGI0005S0305Voltage drop tests are often used to find components or circuits
which have excessive resistance. A voltage drop in a circuit is
caused by a resistancewhen the circuit is in operation.
Check the wire in the illustration. When measuring resistance with
ohmmeter, contact by a single strand of wire will give reading of 0
ohms. This would indicate a good circuit. When the circuit operates,
this single strand of wire is not able to carry the current. The single
HOW TO PERFORM EFFICIENT DIAGNOSES FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont’d)
GI-28

NJEM0053
JEM111G
1. Warm up engine.
2. Turn ignition switch OFF.
3. Using CONSULT-II, make sure no error codes are indicated for
self-diagnosis items. Refer to EC-39, “CONSULT-II Inspection
Procedure”.
Do not disconnect CONSULT-II until the end of this operation;
it will be used to check engine rpm and for error detection at
the end of this operation.
4. Disconnect the negative battery terminal.
5. To prevent fuel from being injected during inspection, remove
fuel injection pump fuse [ENG CONT2 (20A)] from fuse box on
the left side of engine compartment.
6. Remove glow plugs from all the cylinders.
Before removal, clean the surrounding area to prevent
entry of any foreign materials into the engine.
Carefully remove glow plugs to prevent any damage or
breakage.
Handle with care to avoid applying any shock to glow
plugs.
SEM112G
7. Install adapter (SST) to installation holes of glow plugs and
connect compression gauge for diesel engine.
: 18 - 21 N·m (1.8 - 2.2 kg-m, 13 - 15 ft-lb)
8. Connect battery negative terminal.
9. Set the ignition switch to “START” and crank. When gauge
pointer stabilizes, read compression pressure and engine rpm.
Repeat the above steps for each cylinder.
Always use a fully-charged battery to obtain specified
engine speed.
Unit: kPa (bar, kg/cm2, psi)/rpm
Standard MinimumDifference limit between
cylinders
3,138 (31.38, 32.0, 455)/
2002,452 (24.52, 25.0, 356)/
200490 (4.90, 5.0, 71)/200
When engine rpm is out of the specified range, check the spe-
cific gravity of battery liquid. Measure again under corrected
conditions.
If engine rpm exceeds the limit, check valve clearance and
combustion chamber components (valves, valve seats, cylin-
der head gaskets, piston rings, pistons, cylinder bores, cylin-
der block upper and lower surfaces) and measure again.
10. Complete this operation as follows:
a. Turn the ignition switch to “OFF”.
b. Disconnect battery negative terminal.
c. Install glow plugs.
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MEASUREMENT OF COMPRESSION PRESSUREYD
EM-9

JEM116G
13. For Europe only, remove catalyst rear diffuser, EM-36, “Cata-
lyst (For Europe)”.
14. Remove upper oil pan bolts in reverse order.
15. Remove four engine-to-transaxle bolts using a universal
socket. (Commercial Service Tool).
16. Remove upper oil pan.
a. Insert an appropriate size tool into the notch of upper oil pan.
Be careful not to damage aluminum mating surface.
Do not insert screwdriver, or oil pan flange will be
deformed.
b. Pry off upper oil pan by moving the tool up and down.
c. Remove upper oil pan.
Be careful to prevent No. 15 and 16 blots from falling into
transaxle case.
JEM117G
InstallationNJEM00561. Install upper oil pan.
a. Use a scraper to remove old liquid gasket from mating sur-
faces.
Also remove old liquid gasket from mating surface of cyl-
inder block, front cover and lower oil pan.
Remove old liquid gasket from the bolt hole and thread.
SEM159F
b. Apply a continuous bead of liquid gasket to mating surface of
aluminum oil pan.
Use Genuine Liquid Gasket or equivalent.
JEM118G
c. Apply Genuine Liquid Gasket or equivalent, to areas shown in
the figure.
At the 8 bolt holes marked★, liquid gasket should be
applied on the rims of the holes.
Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
or 4.5 to 5.5 mm (0.177 to 0.217 in) wide. (Be careful that
the diameter of the silicon bead is different around the
front.)
Attaching should be done within 5 minutes after coating.
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OIL PANYD
Removal (Cont’d)
EM-17

EC-112
[QG (WITH EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM
3. DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors M202, F115
●Fuse block (J/B) connector M1
●10A fuse
●Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 1, 115, 116 and engine ground.
Refer to Wiring Diagram.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
5. CHECK ECM POWER SUPPLY CIRCUIT-II
1. Disconnect ECM relay.
2. Check voltage between ECM relay terminals 1 and 6 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.Continuity should exist.
MBIB0247E
Voltage: Battery voltage
SEF420X

EC-126
[QG (WITH EURO-OBD)]
DTC P0031, P0032 HO2S1 HEATER
2. DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors M182, E251
●Harness connectors E75, F36
●Fuse block (J/B) connector M1
●10A fuse
●Harness for open or short between heated oxygen sensor 1 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 24 and HO2S1 terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-127, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 1.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-109, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.

EC-132
[QG (WITH EURO-OBD)]
DTC P0037, P0038 HO2S2 HEATER
2. DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors M182, E251
●Harness connectors E75, F36
●Fuse block (J/B) connector M1
●10A fuse
●Harness for open or short between heated oxygen sensor 2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 and HO2S2 terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-133, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace heated oxygen sensor 2.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-109, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.

DTC P1217 ENGINE OVER TEMPERATURE
EC-331
[QG (WITH EURO-OBD)]
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PROCEDURE A
1.CHECK COOLING FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 3, 6 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
●Fuse block (J/B) connector E106
●10A fuse
●30A fusible links
●Harness for open or short between cooling fan relay-1 and fuse
●Harness for open or short between cooling fan relay-1 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
MBIB0247E
Voltage: Battery voltage
PBIB0951E