NISSAN NOTE 2016 Service Repair Manual

TM-20
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000012430954
Removal and InstallationINFOID:0000000012430955
REMOVAL
1. Move the shift selector to the neutral position.
2. Remove the battery tray. Refer to
PG-71, "
Removal and Installation (Battery Tray)".
3. Pull out and disconnect cables from shifter lever A and selector lever, using a suitable tool.
4. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the cable
mounting bracket.
5. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the cable mounting
bracket.
6. Remove cable mounting bracket from clutch housing.
7. Pull the shift selector handle upward to remove.
8. Remove center console assembly. Refer to IP-18, "
Removal and
Installation".
9. Pull out and disconnect each cable from the shift selector assembly, using a suitable tool.
1. Shifter lever A 2. Selector lever 3. Selector cable
4. Shifter cable 5. Cable mounting bracket6. Tapping bolt
7. Bracket 8. Grommet9. Shift selector assembly
10. Shift selector 11. Shift selector handle
JPDIC0789GB
JPDIC0793ZZ
Revision: August 2015 2016 Versa Note

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CONTROL LINKAGETM-21
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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a. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the shift
selector assembly.
b. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the shift selector
assembly.
10. Remove the shift selector assembly.
11. Remove center muffler, exhaust front tube, and heat plate. Refer to EX-5, "
Exploded View".
12. Remove the bracket from the vehicle.
13. Remove the grommet and then remove the shifter cable and selector cable from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Install each cable without causing in terference with other parts. Do not allow cable to bend less than
120 mm (4.72 in), or exceed 180 degree twist.
• Install boot of each cable without causing interference with other parts. Do not exceed 90 degree twist.
• Fit boot to center console assembly an d the groove on shift selector handle.
• To install the shift selector handle, press it onto the shift selector. CAUTION:
• Do not reuse shift selector handle.
• Be careful with orientation of shift selector handle.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to clutch hous-
ing.
CAUTION:
Do not reuse self-tapping bolt.
• Insert each cable until it reaches the cable mounting bracket and shift selector assembly.
• Insert each cable until it reaches the shifter lever A and the selector lever.
• Move the shift selector to the neutral position.
InspectionINFOID:0000000012430956
INSPECTION AFTER INSTALLATION
Shift Selector Handle
Check that the shift selector handle is installed in the right position.
Shifter Cable and Selector Cable
• Pull each cable in the removal direction to check that it does not disconnect from the cable mounting
bracket.
• Pull each cable in the removal direction to check that it does not disconnect from the shift selector assembly.
• Pull grommet in the removal direction to che ck that it does not disconnect from the vehicle.
Shift Selector Assembly and Shift Selector
• Check that there is no unusual noise, binding, bending, looseness, and interference when the shift selector
is moved to each position. If there is a malfuncti on, then repair or replace the malfunctioning part.
• Check that the shift selector smoothl y returns to the neutral position after moving the shift selector from 1st
to 2nd gear and releasing it. If there is a malfunction, then repair or replace the malfunctioning part.
• Check that the shift selector smoothly returns to the neutral position after moving the shift selector from 5th to the reverse gear position and releasing it. If there is a malfunction, then repair or replace the malfunction-
ing part.
JPDIC0793ZZ
Revision: August 2015 2016 Versa Note

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TM-22
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000012430957
Removal and InstallationINFOID:0000000012430958
REMOVAL
1. Remove air cleaner case. Refer to
EM-26, "Removal and Installation".
2. Remove air breather hose from the 2-way connector. CAUTION:
When removing air breather hose, be su re to hold 2-way connector securely.
3. Remove cap from air breather hose.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Install air breather hose. Do not bend hose tightly, which may result in pinching or clogging.
• Insert the air breather hose to the base of the 2-way connector.
1. Cap 2. Air breather hose3. 2-way connector
JPDIC0788ZZ
Revision: August 2015 2016 Versa Note

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5TH MAIN GEAR ASSEMBLYTM-23
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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5TH MAIN GEAR ASSEMBLY
Removal and InstallationINFOID:0000000012430959
REMOVAL
1. Move the shift selector to the 3rd gear position.
2. Disconnect the shifter cable and the selector cable fr om shifter lever A and selector lever. Refer to TM-20,
"Removal and Installation".
CAUTION:
Do not move shifter lever A and selector lever to disconnect each cable.
3. Drain gear oil. Refer to TM-17, "
Draining".
4. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
5. Remove the harness clamp (A) from rear housing (1).
6. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing gear oil channel is inserted to input shaft center
hole.
7. Remove 5th main gear assembly. Refer to step 5 through 8 of “Disassembly of TRANSAXLE ASSEMBLY”. Refer to TM-30,
"Disassembly".
INSTALLATION
Installation is in the reverse order of removal.
• Shift into 3rd with shifter lever to install the 5th main gear assembly, referring to Step 36 to 39 of “Assemblyof TRANSAXLE ASSEMBLY” Refer to TM-36, "
Assembly".
• Install O-ring and the rear housing to the transaxle case and tighten the bolts to the specified torque. Refer to TM-26, "
Exploded View".
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
• Refill gear oil. Refer to TM-17, "
Refilling".
InspectionINFOID:0000000012430960
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to TM-21, "Inspection".
• Check the gear oil level and for oil leaks. Refer to TM-17, "
Inspection".
JPDIC0734ZZ
SCIA1709J
Revision: August 2015 2016 Versa Note

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TM-24
< UNIT REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430961
Removal and InstallationINFOID:0000000012430962
WARNING:
Do not remove the radiator cap when the engine is
hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick clot h around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the orig inal position every time
the transaxle assembly is removed. This action may allow dust or contaminants to gather on the slid-
ing parts and damage a seal of CSC causing clutch fluid leakage.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the engine and transaxle assembly. Refer to EM-87, "Removal and Installation".
2. Disconnect the reverse lamp switch harness connector.
3. Remove the bolts that fasten the transaxle assembly and engine assembly.
4. Remove transaxle assembly from the engine assembly.
5. Remove engine mounting bracket (LH). Refer to EM-86, "
Exploded View".
6. Remove CSC (Concentric Slave Cylinder). Refer to CL-17, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
1. Transaxle assembly
: Refer to "INSTALLATION" in TM-24, "
Removal and Installation" for the locations and tightening torque.
JPDIC0478ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-25
< UNIT REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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• Do not reuse self-tapping bolt.
• Tighten transaxle assembly bolts to the specified torque. The illus- tration is the view from the engine.
InspectionINFOID:0000000012430963
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to TM-21, "Inspection".
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Bolt symbol
ABC D
Insertion direction Transaxle to
engine Engine to transaxle
Quantity 2321
Bolt length
() mm (in) 55 (2.17)
49 (1.93) 69 (2.72)
Tightening torque
N·m (kg-m, ft-lb) 48.0 (4.9, 35)
JPDIC0813ZZ
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note

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TM-26
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430964
CASE AND HOUSING
INPUT SHAFT AND GEAR
1. Differential side oil seal
2. Clutch housing3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug9. 2-way connector
10. Oil gutter 11. Air breather inner tube12. Filler plug
13. Transaxle case 14. O-ring15. Rear housing
16. Position switch
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
AWDIA0945GB
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-27
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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MAINSHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Retaining pin 14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0820GB
Revision: August 2015 2016 Versa Note

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TM-28
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT FORK AND FORK ROD
1. Mainshaft front bearing
2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0531GB
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-29
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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FINAL DRIVE
1. Retaining pin 2. 1st-2nd shift fork3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11.Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch
: Apply gear oil.
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
: Replace the parts as a set.
AWBIA1480ZZ
Revision: August 2015 2016 Versa Note

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