NISSAN NOTE 2016 Service Repair Manual

TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-31
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling sleeve.
a. Remove retaining pin from 5th-reverse shift fork, using a suit- able tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and lock washer. CAUTION:
• Do not reuse nut.
• Do not use an impact wrench for removal. Gears may bedamaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a suitable tool.
CAUTION:
Set claw of suitable tool to the wider side of the hub when
setting the suitable tool in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft, using Tools.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number (A): KV32300QAC ( — ) (B): KV32300QAD ( — )
PCIB1527E
PCIB1627E
Revision: August 2015 2016 Versa Note

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TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts ( ).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse
gear (2).
b. Press gear portion of reverse gear down, and then remove 5th- reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3).
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c. Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi- tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins ( ) from clutch housing.
JPDIC0610ZZ
PCIB1529E
PCIB1530E
PCIB1531E
JPDIC0534ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-33
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.
23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.
25. Remove plug (1) from clutch housing (2). •(C): Plug
• (D): 15 mm (0.59 in)
• (E): 45 mm (1.77 in)
• (F): 95 mm (3.74 in) or more
• (G): 4 mm (0.16 in)
a. Install suitable tool (A) and (B) to the holes of clutch housing as shown.
b. While pressing the suitable tool (A) and (B) in the direction of the arrows shown, remove plug from clutch housing.
PCIB1532E
MCIB0033E
PCIB1533E
AWDIA0946ZZ
Revision: August 2015 2016 Versa Note

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TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base. CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number : KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-35
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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31. Remove differential side bearing outer races (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin ( ) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt ( ), and then remove bushing, spring, and gear catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
Revision: August 2015 2016 Versa Note

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TM-36
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
42. Expand snap rings (1) and remove input shaft rear bearing and
mainshaft rear bearing from transaxle case, using Tool (A).
43. Remove snap rings from transaxle case.
44. Remove check balls (2) from transaxle case.
AssemblyINFOID:0000000012430966
1. Install snap rings (1) along transaxle case groove so that notch mates with housing as shown.
CAUTION:
• Do not reuse snap rings.
• Check snap ring installation direction.
• Be sure to align notch with housing.
2. Expand snap rings (1) and install input shaft rear bearing and mainshaft rear bearing to transaxle case, using Tool (A).
CAUTION:
Check that snap ring is correct ly installed within bearing
groove.
3. Install check balls (2) to transaxle case.
4. Install bushings (1) until they reach transaxle case, using suit- able tool (A).
CAUTION:
Do not reuse bushings.
5. Apply gear oil to O-ring, and then install it to control shaft. CAUTION:
Do not reuse O-ring.Tool number : ST35300000 ( — )
PCIB1535E
PCIB1547E
Tool number : ST35300000 ( — )
PCIB1548E
JPDIC0636ZZ
Revision: August 2015
2016 Versa Note

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TRANSAXLE ASSEMBLYTM-37
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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6. Install control shaft (1) to transaxle case, and tighten bolts ( ) to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin ( ) to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and then tighten bolt ( ) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case. CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air breather inner tube.
CAUTION:
Check air breather inner tube fo r twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B) : Transaxle case side
(C) : Clutch housing side
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
13. Install differential side bearing outer races until they reach clutch housing and transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
14. Install bushings (1) until they reach clutch housing, using suit- able tool (A).
CAUTION:
Do not reuse bushings.
15. Install oil channel to clutch housing. CAUTION:
Do not reuse oil channel.
16. Install mainshaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
17. Install input shaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
18. Install pinion gear, pinion shaft, and plug to clutch housing. Tool number : KV32300QAE ( — )
PCIB1549E
JPDIC0637ZZ
Tool number : ST33400001 ( — )
PCIB1544E
Tool number : KV40100900 ( — )
PCIB1545E
Revision: August 2015
2016 Versa Note

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TRANSAXLE ASSEMBLYTM-39
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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19. Install final drive (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing. CAUTION:
Do not reuse dowel pins.
21. Install reverse gear to clutch housing, and then install retaining pin to clutch housing, using suitable tool.
CAUTION:
Do not reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2), and then install them to clutch housing.
24. Install lock pins ( ) to clutch housing.
25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install retaining pin to 3rd-4th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3) to clutch housing.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi- tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rodgroove and then install 3rd-4th fork rod assembly.
PCIB1533E
MCIB0033E
PCIB1532E
JPDIC0534ZZ
PCIB1628E
Revision: August 2015 2016 Versa Note

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