NISSAN NOTE 2016 Service Repair Manual

TM-10
< PREPARATION >[5MT: RS5F91R]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012430940
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool nameDescription
KV32500QAA
(—)
Drift set Installing differential side oil seal
1. —
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.
2. — Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia
KV32300QAC
(—)
Puller Removing 5th main gear
KV32300QAD
(—)
Puller Removing 5th main gear
ST35300000
(—)
Drift • Removing and installing input shaft rear
bearing
• Removing and installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia.
K V 111 0 11 S 0
(—)
Va l v e s e a t r e m o v e r Removing mainshaft front bearing
JPDIC0730ZZ
SCIA1781J
SCIA1782J
ZZA0969D
ZZA0872D
Revision: August 2015
2016 Versa Note

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PREPARATIONTM-11
< PREPARATION > [5MT: RS5F91R]
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EF
G H
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M A
B
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N
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ST33400001
(—)
Drift Installing mainshaft front bearing
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV40100900
(—)
Drift Installing input shaft front bearing
a: 52 mm (2.05 in) dia.
b: 39.5 mm (1.555 in) dia.
KV32300QAE
(—)
Drift Installing differential side bearing outer race
a: 61.5 mm (2.421 in) dia.
ST33052000
(—)
Drift Removing differential side bearing
a: 22 mm (0.87 in) dia.
b: 28mm (1.10 in) dia.
KV40104920
(—)
Drift Installing differential side bearing
a: 21.7 mm (0.854 in) dia.
b: 44.7 mm (1.760 in) dia.
—
(J-46534)
Trim Tool Set Removing trim components
Tool number
(TechMate No.)
Tool name
Description
ZZA0814D
NT084
JPDIC0635ZZ
ZZA0969D
ZZA0969D
AWJIA0483ZZ
Revision: August 2015
2016 Versa Note

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TM-12
< PREPARATION >[5MT: RS5F91R]
PREPARATION
Commercial Service Tools
INFOID:0000000012430941
Tool name Description
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Drift Removing input shaft front bearing
a: 38 mm (1.50 in) dia.
Drift Installing bushing
a: 14.5 mm (0.571 in) dia.
Puller • Removing 5th-reverse synchronizer hub
• Removing differential side bearing
Bearing remover Removing bushing
Power tool Loosening nuts, screws and bolts
PCIB1776E
S-NT063
S-NT063
NT077
S-NT134
PIIB1407E
Revision: August 2015 2016 Versa Note

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STRUCTURE AND OPERATIONTM-13
< SYSTEM DESCRIPTION > [5MT: RS5F91R]
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SYSTEM DESCRIPTION
STRUCTURE AND OPERATION
Sectional ViewINFOID:0000000012430942
System DescriptionINFOID:0000000012430943
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub as-
sembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear9. 3rd main gear
10. 2nd main gear 11. 2nd double-cone synchronizer 12. 1st double-cone synchronizer
13. 1st main gear 14. Differential side bearing15. Differential
16. Final gear 17. Mainshaft18. Input shaft
JPDIC0580ZZ
Revision: August 2015 2016 Versa Note

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TM-14
< SYSTEM DESCRIPTION >[5MT: RS5F91R]
STRUCTURE AND OPERATION
Double-cone synchronizers are adopted for 1st and 2nd gears to
reduce operating force of the shift selector.
REVERSE GEAR NOISE PREVENTION FUNCTION (REVERSE BRAKE)
Description
Soon after the clutch is disengaged, the input shaft is st
ill rotating due to inertia. This may cause a gear noise
when the shift selector is moved to reverse position. The reverse gear noise prevention function stops the
rotation of the input shaft and enables smooth gear shifting when the reverse gear is selected.
Operation Principle
1. When the shift selector is moved to reverse position, 5th-reverse
coupling sleeve (1) slides in the reverse direction. ( )
2. Synchronizer levers (2) with s upport point (A) at 5th-reverse
synchronizer hub (3) presses 5th-reverse baulk ring (4). ( )
3. Friction that is generated at 5-reverse baulk ring presses syn-
chronizer lever on 5th-reverse coupling sleeve. ( )
4. 5th-reverse coupling sleeve that is pressed by synchronizer lever stops the rotation of input shaft.
(1) : Outer baulk ring
(2) : 2nd main gear
(3) : Synchronizer cone
(4) : Inner baulk ring
(5) : 1st main gear
(6) : 1st-2nd coupling sleeve
SCIA7117E
(5) : 5th input gear
JPDIC0415ZZ
Revision: August 2015 2016 Versa Note

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POSITION SWITCHTM-15
< DTC/CIRCUIT DIAGNOSIS > [5MT: RS5F91R]
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B
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DTC/CIRCUIT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component InspectionINFOID:0000000012430944
1.CHECK BACK-UP LAMP SWITCH
1. Disconnect position switch connector. Refer to TM-19, "
Removal and Installation".
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace position switch. Refer to TM-19, "
Removal and
Installation".
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component InspectionINFOID:0000000012430945
1.CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1. Disconnect position switch connector. Refer to TM-19, "
Removal and Installation".
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace position switch. Refer to TM-19, "
Removal and
Installation".
Terminals Condition Continuity
12 Reverse gear position
Yes
Except reverse gear position No
MCIA0157E
TerminalsCondition Continuity
23 Neutral gear position
Yes
Except neutral gear position No
JPDIC0092ZZ
Revision: August 2015 2016 Versa Note

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TM-16
< SYMPTOM DIAGNOSIS >[5MT: RS5F91R]
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000012430946
Use the chart below to find the cause of the symptom. T he numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.
Reference pageTM-17TM-26TM-21TM-26
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low)
OIL (Wrong oil)
OIL (Oil level is high)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
Symptoms Noise
1 2 3 3
Oil leakage 31222
Hard to shift or will not shift 1 123 3
Jumps out of gear 1 2 2
Revision: August 2015 2016 Versa Note

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GEAR OILTM-17
< PERIODIC MAINTENANCE > [5MT: RS5F91R]
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PERIODIC MAINTENANCE
GEAR OIL
InspectionINFOID:0000000012430947
GEAR OIL LEAKS
Make sure that gear oil is not l eaking from transaxle or around it.
GEAR OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the gear oil level from filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26,
"Exploded View".
DrainingINFOID:0000000012430948
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using suitable
tool and then drain gear oil.
3. Install a new gasket on drain plug (1) and install drain plug to clutch housing, using suitable tool.
CAUTION:
Do not reuse gasket.
4. Tighten drain plug (1) to the specified torque. Refer to TM-26,
"Exploded View".
RefillingINFOID:0000000012430949
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until gear oil level reaches the specified limit at filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26, "
Exploded View".
SCIA7119E
PCIB1504E
Oil capacity
and viscosity: Refer to
MA-11, "Fluids and Lubri-
cants".
SCIA7119E
Revision: August 2015 2016 Versa Note

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TM-18
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
SIDE OIL SEAL
REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and InstallationINFOID:0000000012430950
REMOVAL
1. Remove front drive shaft from transaxle assembly. Refer to
FAX-19, "Removal and Installation".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
1. Install differential side oil seal (1) to transaxle case side (B) andclutch housing side (C) using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
2. Install the front drive shaft. Refer to FAX-19, "
Removal and Installation".
InspectionINFOID:0000000012430951
INSPECTION AFTER INSTALLATION
Check the gear oil level and for gear oil leaks. Refer to TM-17, "Inspection".
JPDIC0118ZZ
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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POSITION SWITCHTM-19
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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M A
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POSITION SWITCH
Removal and InstallationINFOID:0000000012430952
REMOVAL
1. Drain gear oil. Refer to TM-17, "Draining".
2. Disconnect the harness connector (A) from position switch.
3. Remove position switch from transaxle case.
INSTALLATION
1. Apply recommended sealant to threads of position switch.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and
Sealants".
• Remove old sealant and gear oil adhering to threads.
2. Install position switch to transaxle case.
3. Tighten position switch to the specified torque. Refer to TM-26, "
Exploded View".
4. Refill gear oil. Refer to TM-17, "
Refilling".
InspectionINFOID:0000000012430953
INSPECTION AFTER INSTALLATION
• Check continuity between position switch terminals. Refer to TM-15, "BACK-UP LAMP SWITCH : Compo-
nent Inspection" (Back-up lamp switch) and TM-15, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-
nent Inspection" (PNP switch).
• Check the gear oil level and for gear oil leaks. Refer to TM-17, "
Inspection".
JPDIC0733ZZ
Revision: August 2015 2016 Versa Note

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