NISSAN NOTE 2016 Service Repair Manual

TM-50
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
MAINSHAFT AND GEAR
• Be careful with the orientation of 1st-2nd coupling sleeve.
• Be careful with the orientatio
n of 3rd-4th synchronizer hub.
• Replace 3rd-4th synchronize r hub and 3rd-4th coupling
sleeve as a set.
• Be careful with the orientation of insert key (1) and spring (2).
InspectionINFOID:0000000012430975
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
Check the following items and replace if necessary.
(A) : 2nd main gear side
(B) : 1st main gear side
PCIB1567E
(A) : 4th main gear side
(B) : 3rd main gear side
PCIB1565E
PCIB1564E
SCIA1762J
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MAINSHAFT AND GEARTM-51
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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• Contact surface breakage, damage, and unusual wear of coupling sleeve, synchronizer hub, insert key, and spring.
• Coupling sleeve and synchronizer hub move smoothly.
• Breakage, damage, and excessive wear of baulk ring cam surface
and insert contact surface.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
SCIA1753J
SCIA0608J
MTF0041D
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TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
FINAL DRIVE
FINAL DRIVE
Exploded ViewINFOID:0000000012430976
DisassemblyINFOID:0000000012430977
• Remove differential side bearings, using Tool (A) and suitable tool.
AssemblyINFOID:0000000012430978
• Install differential side bearings, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
InspectionINFOID:0000000012430979
INSPECTION AFTER DISASSEMBLY
Gear and Final Drive
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
Tool number : ST33052000 ( — )
PCIB1568E
Tool number : KV40104920 ( — )
PCIB1570E
Revision: August 2015 2016 Versa Note

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FINAL DRIVETM-53
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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Check the sliding surfaces for wear, crack, or damage. Replace if necessary.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
SPD715
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TM-54
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000012430980
Transaxle type
RS5F91R
Engine type HR16DE
Model code number 3AM0C
Number of speed 5
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.7273
2nd 2.0476
3rd 1.3929
4th 1.0294
5th 0.8205
Reverse 3.5455
Final gear 4.0667
Number of
teeth Input gear 1st
11
2nd 21
3rd 28
4th 34
5th 39
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 35
5th 32
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion mate gear 13/9
Gear oil capacity (Reference) (US pt, Imp pt)Approx. 2.67 (5-5/8, 4-3/4)
Remarks Reverse brake Installed
Double-cone synchronizer 1st and 2nd
Speedometer drive gear Not installed
SCIA0821E
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PRECAUTIONSTM-55
< PRECAUTION > [CVT: RE0F11A]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430981
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430982
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for TCM, Transaxle Asse mbly or Control Valve ReplacementINFOID:0000000012430983
CAUTION:
• To replace TCM, refer to TM-125, "
Description".
• To replace transaxle assembly or control valve, refer to TM-127, "
Description".
Precaution for G Sensor Removal/Installation or ReplacementINFOID:0000000012430984
CAUTION:
To remove/install or replace G sensor, refer to TM-130, "
Description".
PIIB3706J
Revision: August 2015 2016 Versa Note

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TM-56
< PRECAUTION >[CVT: RE0F11A]
PRECAUTIONS
General Precautions
INFOID:0000000012430985
• Turn ignition switch OFF an d disconnect the battery cable
from the negative terminal before connecting or disconnect-
ing the CVT assembly harness connector. Because battery
voltage is applied to TCM even if ignition switch is turned
OFF.
• When connecting or disconnect ing pin connectors into or
from TCM, do not damage pin terminals (bend or break).
Check that there are not any bends or breaks on TCM pin ter-
minal, when connect ing pin connectors.
• Perform TCM input/output si gnal inspection and check
whether TCM functions normally or not before replacing TCM.
Refer to TM-99, "
Reference Value".
• Perform “DTC (Diagnostic Trouble Code) CONFIRMATION
PROCEDURE”.
If the repair is completed DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of CVT fluid. Refer to MA-11, "
Fluids and Lubricants".
• Use lint-free paper not cloth rags during work.
• Dispose of the waste oil using the methods prescribed by law, ordinance, etc. after replacing the CVT fluid.
• Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contami nated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
SEF289H
AAT470A
MEF040DA
JSBIA1315ZZ
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PRECAUTIONSTM-57
< PRECAUTION > [CVT: RE0F11A]
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On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000012430986
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and di sconnect the battery cable from the negative terminal
before any repair or inspection work. The open/s hort circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Removal and Installation Proc edure for CVT Unit ConnectorINFOID:0000000012430987
REMOVAL
• Rotate bayonet ring (A) counterclockwise. Pull out CVT unit har-
ness connector (B) upward and remove it.
INSTALLATION
1. Align marking (A) on CVT unit harness connector terminal with
marking (B) on bayonet ring. Insert CVT unit harness connector.
2. Rotate bayonet ring clockwise.
3. Rotate bayonet ring clockwise until marking (A) on CVT unit har- ness connector terminal body is aligned with the slit (B) on bayo-
net ring as shown in the figure (correctly fitting condition).
CAUTION:
JSDIA1162ZZ
JPDIA0294ZZ
JPDIA0295ZZ
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TM-58
< PRECAUTION >[CVT: RE0F11A]
PRECAUTIONS
• Securely align marking (A) on CVT unit harness connec-
tor terminal body with bayonet ri ng slit (B). Then, be care-
ful not to make a half fit condition as shown in the figure.
• Do not mistake the slit of bayonet ring for other dent por- tion.
JPDIA0296ZZ
Revision: August 2015 2016 Versa Note

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PREPARATIONTM-59
< PREPARATION > [CVT: RE0F11A]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012430988
The actual shape of the tools may differ from those illustrated here.
*: The O-ring as an unit part is set as a SST.
Commercial Service ToolsINFOID:0000000012430989
Tool number
(TechMate No.)
Tool name Description
1. KV311039S0 (—)
Charging pipe set
2. KV31103920* (—)
O-ring CVT fluid changing and adjustment
KV38107900
(—)
Protector
a: 32 mm (1.26 in) dia. Installing drive shaft
JSDIA1844ZZ
PDIA1183J
Tool number
Tool name
Description
Power tool Loosening nuts, screws and
bolts
31197EU50A
Drive plate location guide
a: 25 mm (0.98 in) dia. Installing transaxle assembly
PIIB1407E
JPDIA0676ZZ
Revision: August 2015
2016 Versa Note

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