NISSAN PRIMERA 1999 Electronic Repair Manual

Valve clearance adjustment
Unit: mm (in)
Valve clearance
Intake 0 (0)
Exhaust 0 (0)
Valve clearance ªTº T
1 0.025 (0.001)
Available shim
Thickness mm (in) Identification mark
2.800 (0.1102)28
00
2.825 (0.1112)28
25
2.850 (0.1122)28
50
2.875 (0.1132)28
75
2.900 (0.1142)29
00
2.925 (0.1152)29
25
2.950 (0.1161)29
50
2.975 (0.1171)29
75
3.000 (0.1181)30
00
3.025 (0.1191)30
25
3.050 (0.1201)30
50
3.075 (0.1211)30
75
3.100 (0.1220)31
00
3.125 (0.1230)31
25
3.150 (0.1240)31
50
3.175 (0.1250)31
75
3.200 (0.1260)32
00
SEM095D Rocker arm
guide
ValveValve
SEM096D ShimIndicate
T=2.800 mm
(0.1102 in)
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Inspection and Adjustment (Cont'd)
EM-191

CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
Standard Limit
Camshaft journal to
bearing clearance0.030 - 0.071
(0.0012 - 0.0028)0.15 (0.0059)
Inner diameter of
camshaft bearing28.000 - 28.021
(1.1024 - 1.1032)Ð
Outer diameter of
camshaft journal27.950 - 27.970
(1.1004 - 1.1012)Ð
Camshaft runout [TIR*]Less than
0.02 (0.0008)0.1 (0.004)
Camshaft sprocket
runout [TIR*]Less than
0.25 (0.0098)Ð
Camshaft end play0.055 - 0.139
(0.0022 - 0.0055)0.20 (0.0079)
EM671
SR20DE
Cam height ªAº
Intake 37.775 (1.4872)
Exhaust 37.404 (1.4726)
Cam wear limit 0.2 (0.008)
*Total indicator reading
CYLINDER BLOCK
Unit: mm (in)
SEM008D
SEM010D
211.25 - 211.35
(8.3169 - 8.3208)
100 (3.94)
60 (2.36)
10 (0.39)
Surface flatness
Standard Less than 0.03 (0.0012)
Limit 0.10 (0.0039)
Cylinder bore
Inner diameter
Standard
Grade No. 1 86.000 - 86.010 (3.3858 - 3.3862)
Grade No. 2 86.010 - 86.020 (3.3862 - 3.3866)
Grade No. 3 86.020 - 86.030 (3.3866 - 3.3870)
Wear limit 0.20 (0.0079)
Out-of-round (X þ Y) Less than 0.015 (0.0006)
Taper (AþBþC)Less than 0.010 (0.0004)
Difference in inner diam-
eter between cylinders
Limit Less than 0.05 (0.0020)
Main journal inner
diameter
Grade No. 0 58.944 - 58.950 (2.3206 - 2.3209)
Grade No. 1 58.950 - 58.956 (2.3209 - 2.3211)
Grade No. 2 58.956 - 58.962 (2.3211 - 2.3213)
Grade No. 3 58.962 - 58.968 (2.3213 - 2.3216)
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Inspection and Adjustment (Cont'd)
EM-192

PISTON, PISTON RING AND PISTON PIN
Available piston
Unit: mm (in)
SEM750C
Piston skirt diameter ªAº
Standard
Grade No. 1 85.980 - 85.990 (3.3850 - 3.3854)
Grade No. 2 85.990 - 86.000 (3.3854 - 3.3858)
Grade No. 3 86.000 - 86.010 (3.3858 - 3.3862)
0.20 (0.0079)
oversize (Service)86.180 - 86.210 (3.3929 - 3.3941)
ªaº dimension 13.1 (0.5157)
Piston clearance to cylinder
block0.010 - 0.030 (0.0004 - 0.0012)
Piston pin hole diameter 21.993 - 22.005 (0.8659 - 0.8663)
Piston ring
Unit: mm (in)
Side clearance
To p
Standard 0.045 - 0.080 (0.0018 - 0.0031)
Limit 0.2 (0.008)
2nd
Standard 0.030 - 0.070 (0.0012 - 0.0028)
Limit 0.2 (0.008)
Oil ring 0.065 - 0.135 (0.0026 - 0.0053)
Ring gap
To p
Standard 0.20 - 0.30 (0.0079 - 0.0118)
Limit 1.0 (0.039)
2nd
Standard 0.35 - 0.50 (0.0138 - 0.0197)
Limit 1.0 (0.039)
Oil
Standard 0.20 - 0.60 (0.0079 - 0.0236)
Limit 1.0 (0.039)
Piston pin
Unit: mm (in)
Piston pin outer diameter 21.989 - 22.001 (0.8657 - 0.8662)
Interference fit of piston pin
to piston0.002 - 0.006 (0.0001 - 0.0002)
Piston pin to connecting rod
bushing clearance
Standard 0.005 - 0.017 (0.0002 - 0.0007)
Limit 0.023 (0.0009)
* Values measured at ambient temperature of 20ÉC (68ÉF)
CONNECTING ROD
Unit: mm (in)
Center distance 136.30 (5.3661)
Bend, torsion [per 100 (3.94)]
Limit 0.15 (0.0059)
Torsion [per 100 (3.94)]
Limit 0.3 (0.0012)
Connecting rod small end
inner diameter24.980 - 25.000 (0.9835 - 0.9843)
Piston pin bushing inner
diameter*22.000 - 22.012 (0.8661 - 0.8666)
Connecting rod big end inner
diameter51.000 - 51.013 (2.0079 - 2.0084)
Side clearance
Standard 0.20 - 0.35 (0.0079 - 0.0138)
Limit 0.5 (0.020)
* After installing in connecting rod
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Inspection and Adjustment (Cont'd)
EM-193

CRANKSHAFT
Unit: mm (in)
Main journal dia. ªDmº
Grade No. 0 54.974 - 54.980 (2.1643 - 2.1646)
Grade No. 1 54.968 - 54.974 (2.1641 - 2.1643)
Grade No. 2 54.962 - 54.968 (2.1639 - 2.1641)
Grade No. 3 54.956 - 54.962 (2.1636 - 2.1639)
Pin journal dia. ªDpº
Grade No. 0 47.968 - 47.974 (1.8885 - 1.8887)
Grade No. 1 47.962 - 47.968 (1.8883 - 1.8885)
Grade No. 2 47.956 - 47.962 (1.8880 - 1.8883)
Center distance ªrº 42.96 - 43.04 (1.6913 - 1.6945)
Out-of-round (X þ Y)
StandardPin journal: Less than 0.0025 (0.0001)
Main journal: Less than 0.005 (0.0002)
Taper (A þ B)
StandardPin journal: Less than 0.0025 (0.0001)
Main journal: Less than 0.005 (0.0002)
Runout [TIR]
Standard Less than 0.025 (0.0010)
Limit Less than 0.05 (0.0020)
Free end play
Standard 0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.0118)
SEM954C
EM715 Out-of-round X - Y
Taper A - B
AB
Y
X
AVAILABLE MAIN BEARING
SEM021D
Main bearing (Standard)
Unit: mm (in)
Grade
numberThickness ªTº Width ªWºIdentification
color (mark)
01.977 - 1.980
(0.0778 - 0.0780)
18.9 - 19.1
(0.744 - 0.752)Black (A)
11.980 - 1.983
(0.0780 - 0.0781)Red (B)
21.983 - 1.986
(0.0781 - 0.0782)Green (C)
31.986 - 1.989
(0.0782 - 0.0783)Yellow (D)
41.989 - 1.992
(0.0783 - 0.0784)Blue (E)
51.992 - 1.995
(0.0784 - 0.0785)Pink (F)
61.995 - 1.998
(0.0785 - 0.0787)White (G)
Main bearing (Undersize)
Unit: mm (in)
Undersize Thickness ªTºMain journal
diameter ªDmº
0.25 (0.0098)2.109 - 2.117
(0.0830 - 0.0833)Grind so that bearing
clearance is the
specified value.
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Inspection and Adjustment (Cont'd)
EM-194

AVAILABLE CONNECTING ROD BEARING
Connecting rod bearing
Standard size
Unit: mm (in)
Grade
numberThickness ªTº Width ªWºIdentification
color (mark)
01.500 - 1.503
(0.0591 - 0.0592)
16.9 - 17.1
(0.665 - 0.673)Black or Yellow
11.503 - 1.506
(0.0592 - 0.0593)Brown or Red
21.506 - 1.509
(0.0593 - 0.0594)Green or Blue
Undersize
Unit: mm (in)
Undersize Thickness ªTºCrank pin journal
diameter ªDpº
0.08 (0.0031)1.541 - 1.549
(0.0607 - 0.0610)
Grind so that bearing
clearance is the
specified value. 0.12 (0.0047)1.561 - 1.569
(0.0615 - 0.0618)
0.25 (0.0098)1.626 - 1.634
(0.0640 - 0.0643)
Bearing clearance
Unit: mm (in)
Main bearing clearance
Standard 0.004 - 0.022 (0.0002 - 0.0009)
Limit 0.05 (0.0020)
Connecting rod bearing clearance
Standard 0.020 - 0.045 (0.0008 - 0.0018)
Limit 0.065 (0.00256)
MISCELLANEOUS COMPONENTS
Unit: mm (in)
Camshaft sprocket runout limit [TIR] 0.25 (0.0098)
Flywheel runout limit [TIR] 0.15 (0.0059)
Drive plate runout limit [TIR] 0.2 (0.008)
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Inspection and Adjustment (Cont'd)
EM-195

General Specifications
Cylinder arrangement In-line 4
Displacement cm
3(cu in) 1,974 (120.45)
Bore and stroke mm (in) 84.5´88.0 (3.329´3.465)
Valve arrangement OHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Number of main bearing 5
Compression ratio 22.2
Valve timing
EM120
Unit: degree
abcde f
248É 232É 14É 38É 12É 56É
Inspection and Adjustment
COMPRESSION PRESSURE
Unit: kPa (bar, kg/cm2, psi) at 200 rpm
Standard 3,138 (31.4, 32, 455)
Limit 2,452 (24.5, 25, 356)
Difference limit
between cylinders490 (4.9, 5, 71)
CYLINDER HEAD
Unit: mm (in)
Head surface flatness
Standard Less than 0.03 (0.0012)
Limit 0.1 (0.004)
Nominal cylinder head
height137.9 - 138.1
(5.429 - 5.437)
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
Standard Max. tolerance
Camshaft journal
clearance0.045 - 0.086
(0.0018 - 0.0034)0.1 (0.004)
Inner diameter of
camshaft bearing30.000 - 30.021
(1.1811 - 1.1819)Ð
Outer diameter of
camshaft journal29.935 - 29.955
(1.1785 - 1.1793)Ð
Camshaft runoutLess than
0.02 (0.0008)0.05 (0.0020)
Camshaft end play0.115 - 0.188
(0.0045 - 0.0074)Ð
EM671
Cam height ªAº
Intake 48.70 - 48.75 (1.9173 - 1.9193)
Exhaust 49.15 - 49.20 (1.9350 - 1.9370)
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
General Specifications
EM-196

VA LV E
Unit: mm (in)
SEM188
Valve head diameter ªDº
Intake 39.0 - 39.3 (1.535 - 1.547)
Exhaust 32.0 - 32.3 (1.260 - 1.272)
Valve length ªLº
Intake99.53 - 99.97
(3.9185 - 3.9358)
Exhaust99.38 - 99.82
(3.9126 - 3.9299)
Valve stem diameter ªdº
Intake6.965 - 6.980
(0.2742 - 0.2748)
Exhaust6.945 - 6.960
(0.2734 - 0.2740)
Valve seat angle ªaº 45É30¢
Valve margin ªTº limit 0.5 (0.020)
Valve stem end surface grinding
limit0.5 (0.020)
Valve spring
Inner Outer
Free height mm (in)
Intake 36.57 (1.4398) 42.25 (1.6634)
Exhaust 41.27 (1.6248) 49.35 (1.9429)
Pressure
N (kg, lb)
at heightmm (in)
Intake233.21
(23.78, 52.43)
at 22.2 (0.874)437.69
(44.63, 98.41)
at 25.7 (1.012)
Standard
Exhaust233.4
(23.8, 52.5)
at 22.2 (0.874)437.4
(44.6, 98.3)
at 25.7 (1.012)
Intake208.01
(21.21, 46.77)
at 22.2 (0.874)392.28
(40.00, 88.20)
at 25.7 (1.012)
Limit
Exhaust208.69
(21.28, 46.92)
at 22.2 (0.874)390.42
(39.81, 87.78)
at 25.7 (1.012)
Out-of-square mm (in)
IntakeLess than 1.6
(0.063)Less than 1.8
(0.071)
ExhaustLess than 1.8
(0.071)Less than 2.2
(0.087)
Valve guide
Unit: mm (in)
Standard Service
Valve guide
Outer diameter11.023 - 11.034
(0.4340 - 0.4344)11.223 - 11.234
(0.4418 - 0.4423)
Valve guide
Inner diameter
(Finished size)7.000 - 7.015
(0.2756 - 0.2762)
Cylinder head valve
guide hole diameter10.985 - 10.996
(0.4325 - 0.4329)11.185 - 11.196
(0.4404 - 0.4408)
Interference fit of valve
guide0.027 - 0.049
(0.0011 - 0.0019)
Standard Max. tolerance
Stem to guide clearance
Intake0.020 - 0.050
(0.0008 - 0.0020)0.10 (0.0039)
Exhaust0.040 - 0.070
(0.0016 - 0.0028)0.10 (0.0039)
Valve deflection limit 0.1 (0.004)
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
Inspection and Adjustment (Cont'd)
EM-197

Valve seat resurfacing VALVE LIFTER
Unit: mm (in)
Valve lifter outer diameter
Standard34.959 - 34.975
(1.3763 - 1.3770)
Cylinder head valve lifter hole
diameter34.998 - 35.018
(1.3779 - 1.3787)
Clearance
Standard0.023 - 0.059
(0.0009 - 0.0023)
Limit 0.1 (0.004)
AVAILABLE SHIMS
Thickness mm (in) Identification mark
2.20 (0.0866) 220
2.25 (0.0886) 225
2.30 (0.0906) 230
2.35 (0.0925) 235
2.40 (0.0945) 240
2.45 (0.0965) 245
2.50 (0.0984) 250
2.55 (0.1004) 255
2.60 (0.1024) 260
2.65 (0.1043) 265
2.70 (0.1063) 270
2.75 (0.1083) 275
2.80 (0.1102) 280
2.85 (0.1122) 285
2.90 (0.1142) 290
VALVE CLEARANCE
Unit: mm (in)
For adjusting
HotCold*
(reference data)
Intake0.25 - 0.35
(0.010 - 0.014)0.20 - 0.30
(0.008 - 0.012)
Exhaust0.39 - 0.49
(0.015 - 0.019)0.33 - 0.43
(0.013 - 0.017)
*: At a temperature of approximately 20ÉC (68ÉF)
Unit: mm (in)
SEM917-B
SEM113FA
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
Inspection and Adjustment (Cont'd)
EM-198

CYLINDER BLOCK
Unit: mm (in)
SEM902-A
Standard Limit
Surface flatness Less than 0.03 (0.0012) 0.10 (0.0039)
Cylinder
boreInner
diameterGrade No. 1
0.2
(0.008) 84.500 - 84.510
(3.3268 - 3.3272)
Grade No. 2
84.510 - 84.520
(3.3272 - 3.3276)
Grade No. 3
84.520 - 84.530
(3.3276 - 3.3279)
Grade No. 4
84.530 - 84.540
(3.3279 - 3.3283)
Grade No. 5
84.540 - 84.550
(3.3283 - 3.3287)
Out-of-
round
(X þ Y)Less than 0.015 (0.0006) 0.04 (0.0016)
Taper
(A þ B)Less than 0.010 (0.0004) 0.04 (0.0016)
Piston to cylinder clear-
ance0.030 - 0.050
(0.0012 - 0.0020)Ð
Main journal inner
diameterGrade No. 0
Ð 56.654 - 56.663
(2.2305 - 2.2308)
Grade No. 1
56.663 - 56.672
(2.2308 - 2.2312)
Grade No. 2
56.672 - 56.680
(2.2312 - 2.2315)
PISTON, PISTON RING AND PISTON PIN
Piston
Unit: mm (in)
Piston
skirt
diam-
eterStandardGrade No. 184.460 - 84.470
(3.3252 - 3.3256)
Grade No. 284.470 - 84.480
(3.3256 - 3.3260)
Grade No. 384.480 - 84.490
(3.3260 - 3.3264)
Grade No. 484.490 - 84.500
(3.3264 - 3.3268)
Grade No. 584.500 - 84.510
(3.3268 - 3.3272)
Oversize0.25 (0.0098)84.710 - 84.760
(3.3350 - 3.3370)
0.5 (0.020)84.960 - 85.010
(3.3449 - 3.3468)
Measure position (From Top) 62 (2.44)
Piston pin hole diameter27.991 - 27.999
(1.1020 - 1.1023)
Piston ring
Unit: mm (in)
Side clearance
To p
Standard 0.020 - 0.040 (0.0008 - 0.0016)
Limit 0.10 (0.0039)
2nd
Standard 0.050 - 0.085 (0.0020 - 0.0033)
Limit 0.10 (0.0039)
Oil
Standard 0.030 - 0.070 (0.0012 - 0.0028)
End gap
To p
Standard
Bore grade 1, 2, 3 0.22 - 0.32 (0.0087 - 0.0126)
Bore grade 4, 5 0.12 - 0.22 (0.0047 - 0.0087)
Limit 1.0 (0.039)
2nd
Standard 0.38 - 0.53 (0.0150 - 0.0209)
Limit 0.7 (0.028)
Oil
Standard 0.30 - 0.55 (0.0118 - 0.0217)
Limit 0.6 (0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
Inspection and Adjustment (Cont'd)
EM-199

Piston pin
Unit: mm (in)
Piston pin outer diameter27.994 - 28.000
(1.1021 - 1.1024)
Interference fit of piston pin to
pistonþ0.004 to 0 (þ0.0002 to 0)
Piston pin to connecting rod
clearance0.025 - 0.044
(0.0010 - 0.0017)
CONNECTING ROD
Unit: mm (in)
Bend [per 100 mm (3.94 in)]
Standard Less than 0.025 (0.0010)
Torsion
Standard Less than 0.025 (0.0010)
Piston pin bore dia.28.025 - 28.038
(1.1033 - 1.1039)
Big end play
Limit 0.3 (0.012)
CRANKSHAFT
Unit: mm (in)
Main journal dia.Grade No. 0
52.967 - 52.975
(2.0853 - 2.0856)
Grade No. 1
52.959 - 52.967
(2.0850 - 2.0853)
Grade No. 2
52.951 - 52.959
(2.0847 - 2.0850)
Pin journal dia.Grade No. 0
49.968 - 49.974
(1.9672 - 1.9675)
Grade No. 1
49.961 - 49.968
(1.9670 - 1.9672)
Grade No. 2
49.954 - 49.961
(1.9667 - 1.9670)
Out-of-round (X þ Y) and
taper (A þ B)
Standard Less than 0.005 (0.0002)
Runout
Standard Less than 0.05 (0.0020)
Free end play
Standard 0.05 - 0.18 (0.0020 - 0.0071)
Limit 0.3 (0.012)
AVAILABLE MAIN BEARINGS
No. 1, No. 2, No. 4 and No. 5 main bearings
Grade number Thickness ªTº mm (in) Width ªWº mm (in) Identification color
0 1.816 - 1.820 (0.0715 - 0.0717) Yellow
1 1.820 - 1.824 (0.0717 - 0.0718) Green
2 1.824 - 1.828 (0.0718 - 0.0720)20.0 (0.787)
17.8 (0.701)*Brown
3 1.828 - 1.832 (0.0720 - 0.0721) Black
4 1.832 - 1.836 (0.0721 - 0.0723) Blue
*: Contacting width
No. 3 main bearings
Grade number Thickness ªTº mm (in) Width ªWº mm (in) Identification color
0 1.816 - 1.820 (0.0715 - 0.0717) Yellow
1 1.820 - 1.824 (0.0717 - 0.0718) Green
2 1.824 - 1.828 (0.0718 - 0.0720)27.95 (1.1004)
21.35 (0.8405)*Brown
3 1.828 - 1.832 (0.0720 - 0.0721) Black
4 1.832 - 1.836 (0.0721 - 0.0723) Blue
*: Contacting width
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
Inspection and Adjustment (Cont'd)
EM-200