lock NISSAN TEANA 2003 Service Manual

OIL COOLER (VQ35DE)
LU-23
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OIL COOLER (VQ35DE)PFP:21305
Removal and InstallationBBS004WN

Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
REMOVAL
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove splash guard (RH).
2. Drain engine coolant from radiator and cylinder block. Refer to CO-34, "
Changing Engine Coolant" and
EM-229, "
DISASSEMBLY" .
NOTE:
Perform this step when removing water pipes.
3. Remove oil filter. Refer to LU-22, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
4. Disconnect water hoses from oil cooler.

When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant spilling.
1. Connector bolt 2. Copper gasket 3. Water drain plug
4. Water pipe 5. Bracket 6. Water hose
7. Relief valve 8. O-ring 9. Oil cooler
10. Connector bolt 11. Oil filter 12. Water hose
13. Water pipe 14. Clamp 15. Water hose
16. Clamp
A. Refer to LU-22
:Engine front
PBIC4731E

MA-2 PCV VALVE VENTILATION HOSE ...................... 34
Checking EVAP Vapor Lines .................................. 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking A/T Fluid ................................................. 35
Changing A/T Fluid ................................................. 36
Checking CVT Fluid ................................................ 36
Changing CVT Fluid ............................................... 38
Balancing Wheels (Bonding Weight Type) ............. 38
REMOVAL ........................................................... 38
WHEEL BALANCE ADJUSTMENT ..................... 38
Tire Rotation ........................................................... 40
Checking Brake Fluid Level and Leaks .................. 40
Checking Brake Lines and Cables ......................... 40
Changing Brake Fluid ............................................. 40
Checking Disc Brake .............................................. 41
ROTOR ................................................................ 41
CALIPER ............................................................. 41
PAD ..................................................................... 41
Checking Steering Gear and Linkage ..................... 41
STEERING GEAR ............................................... 41
STEERING LINKAGE .......................................... 41
Checking Power Steering Fluid and Lines .............. 42
Axle and Suspension Parts ..................................... 42
Drive Shaft .............................................................. 43
Lubricating Locks, Hinges and Hood Latch ............ 43Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 44
Checking Body Corrosion ....................................... 45
HEMMED PANELS .............................................. 45
PANEL JOINT ...................................................... 45
PANEL EDGE ...................................................... 45
PARTS CONTACT ............................................... 45
PROTECTORS .................................................... 45
ANTI-CORROSION MATERIALS ........................ 45
DRAIN HOLES ..................................................... 45
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 46
Standard and Limit .................................................. 46
BELT DEFLECTION (QR20DE) ........................... 46
BELT DEFLECTION (VQ23DE AND VQ35DE) ... 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (QR20DE) ................................................ 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VQ23DE AND VQ35DE) ......................... 46
RADIATOR ........................................................... 46
ENGINE OIL CAPACITY (APPROXIMATE)
(QR20DE) ............................................................ 46
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ23DE AND VQ35DE) ..................................... 47
SPARK PLUG (PLATINUM-TIPPED TYPE)
(QR20DE, VQ23DE AND VQ35DE) .................... 47
WHEEL BALANCE .............................................. 47

MA-4
DESCRIPTION

DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance

MA-6
GENERAL MAINTENANCE

GENERAL MAINTENANCEPFP:00000
General MaintenanceBLS0005E
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station, includ-
ing the spare, and adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear.—
WindshieldClean the windshield on a regular basis.
Check the windshield at least every six months for cracks or other damage.
Repair as necessary.—
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. —
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate prop-
erly. Also ensure that all latches lock securely. Lubricate if necessary. Make sure
that the secondary latch keeps the hood from opening when the primary latch is
released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BL-13
Tire rotationTires should be rotated every 10,000 km (6,000 miles).MA-40
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim.—
Item Reference page
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that air comes out of the defroster outlets properly and in sufficient quan-
tity when operating the heater or air conditioner.—
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play, hard
steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-44
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep the floor mats away from the pedal.BR-6
, BR-21
Parking brakeCheck that the pedal has the proper travel.PB-2

ENGINE MAINTENANCE (QR20DE)
MA-17
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When drain all of engine coolant in the system, open water drain plug on engine cylinder block.
Refer to EM-81, "
CYLINDER BLOCK" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-18, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
5. Fill radiator and reservoir tank to specified level.

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.

Use NISSAN Genuine Engine Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS".

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
6. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
7. Install radiator cap.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approx. 7.4 (6-1/2 lmp qt)
SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (3/4 lmp qt)
SMA412B

MA-18
ENGINE MAINTENANCE (QR20DE)

8. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 3 through 9 two or more times with radiator cap installed until engine coolant level no longer
drops.
12. Check cooling system for leaks with engine running.
13. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating step 3 through 9 until engine coolant level no
longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
4. Fill radiator and reservoir tank with water and reinstall radiator cap.

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
5. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
6. Run engine and warm it up to normal operating temperature.
7. Rev engine two or three times under no-load.
8. Stop engine and wait until it cools down.
9. Drain water from the system. Refer to MA-16, "
DRAINING ENGINE COOLANT" .
10. Repeat steps 1 through 9 until clear water begins to drain from radiator.
Checking Cooling SystemBLS00093
WARNING:

Do not remove radiator cap when the engine is hot. Serious burns occur from high-pressure
engine coolant escaping from radiator.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E

MA-24
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)PFP:00100
Checking Drive BeltsBLS0005J
WARNING:
Be sure to perform the following when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.

Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.

When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.

Adjust if belt deflection exceeds the limit.
CAUTION:

When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.

Release the tension by loosing lock nut and turning adjust-
ing bolt when adjusting the belt. Tighten once the lock nut
at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt ten-
sion by loosing lock nut between 45° and 90°.
Belt Deflection
Tension AdjustmentBLS0005K
CAUTION:

When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.

When deflection of belt being used exceeds “Limit”, adjust it to value for “After adjustment”.

When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.

When installing belt, make sure that it is correctly engaged with pulley groove.

Keep engine oil, working fluid and engine coolant away from belt.

Do not twist or bend belt excessively.
PBIC2449E
PBIC1162E
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 Kg, 22 lb)
PortionBelt tightening method for adjustment
Alternator and A/C compressor belt Adjusting bolt on idler pulley
Power steering oil pump belt Adjusting bolt on power steering oil pump

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)
MA-25
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ALTERNATOR AND A/C COMPRESSOR BELT
1. Remove splash guard (RH).
2. Loosen idler pulley lock nut (A).
3. Release the belt tension on idler pulley by turning adjusting nut
(B).
4. Tighten lock nut (A).
5. Loosen lock nut (A) between 45° and 90°.
6. Adjust tension by turning adjusting nut (B).

For specified belt tension, refer to EM-128, "Checking Drive
Belts" .
7. Tighten lock nut (A).
8. Tighten adjusting nut (B).
POWER STEERING OIL PUMP BELT
1. Remove splash guard (RH).
2. Loosen lock bolt (C).
3. Loosen power steering oil pump mounting bolt (D).

Bolt head (D) is engine rear side.
4. Adjust tension by turning adjusting bolt (E).

For specified belt tension, refer to MA-24, "Checking Drive Belts" .
NOTE:
Adjusting bolt (E) is loosened with counterclockwise rotation.
5. Tighten lock bolt (C).
6. Tighten power steering oil pump mounting bolt (D).
Changing Engine CoolantBLS0005L
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.

Be careful not to allow engine coolant to contact drive belts. : 4.9 N·m (0.50 kg-m, 43 in-lb)
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
: 5.4 N·m (0.55 kg-m, 48 in-lb)
PBIC2450E
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
: 43.1 N·m (4.4 kg-m, 32 ft-lb)

MA-26
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

DRAINING ENGINE COOLANT
1. Remove grommet from undercover.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When drain all of engine coolant in the system, open water drain plugs on cylinder block. Refer to
EM-229, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-27, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-233,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
5. Fill radiator and reservoir tank to specified level.

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.

Use NISSAN Genuine Engine Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS".
PBIC2512E
Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
PBIC2810E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approx. 8.2 (7-1/4 lmp qt) [VQ23DE]
: Approx. 8.8 (7-3/4 lmp qt) [VQ35DE]
SMA182B

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)
MA-27
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When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
6. Install air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
7. Install radiator cap.
8. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3000
rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 3 through 9 two or more times with radiator cap installed until engine coolant level no longer
drops.
12. Check cooling system for leaks with engine running.
13. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating step 3 through 9 until engine coolant level no
longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-233, "
ASSEM-
BLY" .
2. Remove air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" . Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)