NISSAN TEANA 2014 Service Manual
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• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner dr ops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
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UNIT DISASSEMBLY AND ASSEMBLY
CYLINDER BLOCK
Disassembly and AssemblyINFOID:0000000009460581
AWBIA1354ZZ
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CAUTION:
• Apply new engine oil to parts as marked in illustrations before installation.
• Place removed parts such as bearings and bear ing caps in their proper order and direction.
• When installing the connecting ro d nuts, and main bearing cap bolts, apply new engine oil to the
threads and mating surfaces
• Do not allow any magnetic materials to contact the signal plate teeth on the drive plate.
DISASSEMBLY
1. Remove the engine assembly. Refer to EM-220, "Removal and Installation".
2. Remove drive plate. • Loosen bolts in diagonal order.
CAUTION:
• Do not disassemble drive plate.
• Place the drive plate with signal plate surface facing
upward.
• Be careful not to damage or scratch drive plate. Espe- cially avoiding deforming and damaging of signal plate
teeth.
• Keep magnetic materials away from signal plate.
3. Remove pilot converter using Tool.
4. Install the engine on the engine stand. CAUTION:
• Use an engine stand that has a load capacity [approximately 240kg (529) or more] large enough
for supporting the engine weight.
• Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
5. Remove the knock sensors. CAUTION:
Carefully handle sensors avoiding shocking it.
1. Reinforcement plate 2. Drive plate 3. Rear oil seal retainer
4. Rear oil seal 5. Sub harness 6. Knock sensor
7. Cylinder block 8. Thrust bearing (upper) 9. Main bearing (upper)
10. Crankshaft 11. Crankshaft key 12. Thrust bearing (lower)
13. Main bearing (lower) 14. Main bearing cap 15. Main bearing cap bolt
16. Main bearing beam 17. Baffle plate 18. Connecting rod bolt
19. Connecting rod bearing cap 20. Connecting rod bearing 21. Connecting rod
22. Snap ring 23. Piston pin 24. Piston
25. Oil ring 26. Second ring 27. Top ring
28. Pilot converter 29. Oil jet 30. Gasket (for Canada)
31. Cylinder block heater (for Canada) A. Crankshaft side B. Chamfered
C. Follow the assembly procedure D. Front mark
SEM760G
Tool number : ST16610001 (J-23907)
SEM005G
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6. Drain the engine of all coolant and oil.
7. Remove the oil pan. Refer to EM-157, "Removal and Installation (Upper Oil Pan)"
.
8. Remove the timing chain primary and secondary. Refer to EM-182, "Removal and Installation"
.
9. Remove the cylinder head. Refer to EM-207, "Removal and Installation"
.
10. Cut away liquid gasket and remove rear oil seal retainer using Tool. Refer to EM-124, "Precaution for Liquid Gasket"
.
CAUTION:
• Be careful not to damage mounting surface.
• If rear oil seal retainer is removed, replace it with a new one.
NOTE:
Rear oil seal and retainer form a single part and are handled as
an assembly.
11. Remove the piston and connecting rod assemblies.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto the bottom dead center.
b. Remove the connecting rod cap.
c. Using a hammer handle or similar tool, push the piston and con- necting rod assembly out to the cylinder head side.
• Before removing the piston and connecting rod assembly, check the connecting rod side clearance. Refer to EM-234,
"Inspection".
12. Remove the connecting rod bearings. CAUTION:
• When removing the connecting rod side bearings, note the installation position. Keep them in
the correct order.
13. Remove the piston rings from the piston. • Use a piston ring expander.
CAUTION:
• When removing the piston rings, be careful not to damage the piston. Do not exp and the rings excessively.
• Be careful to mark the rings if they are to be reused so
they are installed in their original position.
• Before removing the piston rings, check the piston ring side clear- ance. Refer to EM-234, "Inspection"
.
14. Remove the piston from the connecting rod as follows.
a. Using a snap ring pliers, remove the snap ring. CAUTION:
Do not reuse snap rings. Tool number : KV10111100 (J-37228)
SEM830E
PBIC0086E
PBIC0087E
PBIC0260E
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b. Heat the pistons to 60
° - 70 °C (140 ° - 158 °F).
WARNING:
Pistons contain heat. when wo rking, wear protective equip-
ment to avoid getting burned.
c. Push out the piston pin with a suitable tool, with an outer diame- ter approximately 20 mm (0.8 in).
15. Remove the baffle plate from the main bearing beam.
16. Loosen the bolts in the numerical order as shown and remove the main bearing beam, bearing caps and crankshaft.
• Before loosening the main bearing cap bolts, measure the crankshaft side clearance.
Refer to EM-234, "Inspection"
.
17. Remove the oil jets and dowel pins.
18. Remove the main bearings and thrust bearings from the cylinder block and main bearing caps.
• When removing them, note the direction and position. Keep
them in the correct order for installation.
ASSEMBLY
1. Blow out the coolant and oil passages and cylinder bore to remove any foreign materials.
WARNING:
Use goggles to protect your eyes.
2. Install each plug to cylinder block as shown. CAUTION:
SEM965A
PBIC0262E
SEM842E
PBIC0898E
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Do not reuse washer.
• Apply sealant to the thread of water drain plug (A). Use Anaerobic Liquid Gasket or equivalent. Refer to EM-
124, "Precaution for Liquid Gasket".
NOTE:
For Canada, water drain plug (A) shown is not water drain plug
but block heater. Refer to EM-252, "Cylinder Block"
.
• Apply sealant to the thread of connector bolt (D). Use Genuine RTV Silicone Seal ant or equivalent. Refer to
EM-124, "Precaution for Liquid Gasket"
.
• Apply sealant to the thread of plug (C). Use genuine high strength thread locking sealant or
equivalent. Refer to EM-124, "Precaution for Liquid Gas-
ket".
• Tighten each plug and connector bolt as specified below.
3. Install the oil jets. • Insert the oil jet dowel pin into the cylinder block dowel pin
hole, and tighten the bolts.
4. Install the main bearings and the thrust bearings.
a. Remove dust, dirt, and oil on the bearing mating surfaces of the cylinder block and the main bearing cap.
b. Install the thrust bearings to both sides of the No. 3 journal hous- ing on the cylinder block and the main bearing cap.
• Install the thrust bearings with the oil groove facing the crank- shaft arm (outside).
• Install bearing with a projection on one end on cylinder block and bearing with a projection at center on cap. Align each pro-
jection with mating notch.
(B) : Water drain plug
PBIC2487E
Part Washer Tightening torque
A (except Canada) Yes 62.0 N· m (6.3 kg-m, 46 ft-lb)
A (Canada) Yes 39.0 N·m (4.0 kg-m, 29 ft-lb) B No 6 N·m (0.6 kg-m, 53)
C Yes 78 N·m (8.0 kg-m, 58 ft-lb)
D Yes 39.2 N·m (4.0 kg-m, 29 ft-lb)
PBIC0898E
PBIC0807E
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5. Set the upper main bearings in their proper positions on the cyl-
inder block.
• Confirm the correct main bearings are used. Refer to EM-234,
"Inspection".
6. Instructions for the re-use of the main bearing cap bolts. • A plastic zone tightening method is used for tightening themain bearing cap bolts. Measure d1 and d2 as shown.
• For d2, select the minimum diameter in the measuring area.
• If the difference between d1 and d2 exceeds the limit, replace the bolts for assembly.
7. After installing the crankshaft, lower main bearings, main bear- ing caps, main bearing beam, and bearing cap bolts. Tighten the
bearing cap bolts in the numerical order as shown.
a. Make sure that the front marks on the main bearing beam faces the front of the engine.
b. Prior to tightening all the bearing cap bolts, place the bearing beam in its proper position by shifting the crankshaft in the axial
position.
c. After tightening the bearing cap bolts, make sure the crankshaft turns smoothly.
d. Lubricate the threads and seat surfaces of the bolts with new engine oil.
e. Tighten the bolts in two stages:
CAUTION:
SEM175F
Limit (d1 - d2) : 0.11 mm (0.0043 in)
SEM177F
SEM851E
SEM456G
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Measure the tightening angle in
stage 2 using Tool. Do not mea-
sure visually.
8. Measure crankshaft end play. • If beyond the limit, replace the bearing with a new one.
9. Install the rear oil seal retainer using Tool (A).
a. Loosen the wing nut (B) on the end of the Tool (A).
b. Insert the arbor (D) into the crankshaft pilot hole until the outer lip (C) of the Tool (A) covers the edge of the crankshaft sealing
surface.
c. Tighten the wing nut (B) to secure the Tool (A) to the crankshaft.
d. Apply sealant to rear oil seal retainer as shown. Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
EM-124, "Precaution for Liquid Gasket"
.
• Assembly should be completed within 5 minutes after coating. CAUTION:
The components must be instal led within 5 minutes of the
liquid gasket application. Th en allow 30 minutes for the
liquid gasket to set before operating the engine.
e. Lubricate the sealing surface of the new rear main seal with new engine oil.
Stage 1 : 35.3 N·m (3.6kg-m, 26ft-lb)
Stage 2 : 90 ° degrees clockwise
Tool number : KV10112100 (BT-8653-A)
PBIC0096E
Standard : 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Limit : 0.30 mm (0.0118 in)
SEM852E
Tool number : — (J-47128)
ALBIA0652ZZ
AWBIA0028ZZ
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f. Slide the new rear main seal (1) over the Tool (A) and onto the
crankshaft.
g. Loosen the wing nut and push the threaded rod into the handle to remove the Tool (A).
h. Tighten the rear oil seal retainer bolts to specification.
10. Install the piston to the connecting rod.
a. Using suitable snap ring pliers, install the snap ring fully into the pin-groove of the piston rear side.
• Piston front mark (A)
• Oil hole (B)
• Connecting rod front mark (C)
• Cylinder No. (D)
CAUTION:
Do not reuse snap rings.
b. Install the piston to the connecting rod. • Heat the piston until the piston pin can be pushed in by handwithout excess force [approx. 60 ° - 70 °C (140 ° to 158 °F)].
From the front to the rear, insert the piston pin into the piston
and through the connecting rod.
WARNING:
Pistons contain heat. When wo rking, wear protective equip-
ment to avoid getting burned.
• Assemble so that the piston front mark (B) on the crown and
the oil hole (C), connecting rod front mark (D) and Cylinder No.
(E) on the are positioned as shown.
- : Engine front
- Piston grade number (A)
- Pin grade number (F)
ALBIA0653ZZ
AWBIA0026ZZ
SEM965A
AWBIA0027ZZ
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c. Install the snap ring into the front of the piston pin-groove.
• After installing, check that the connecting rod pivots smoothlyon the pin.
CAUTION:
Do not reuse snap rings.
11. Using a piston ring expander, install the piston rings. CAUTION:
• Be careful not to damage the piston.
• When the piston rings are not replaced, remount the rings
in their original positions.
• When replacing the piston ri ngs, those without stamped
surface (A) can be mounted either side up.
• Install the second ring with the stamped surface (B) facing upward. If the ring is not stamped it can face in either
direction.
• Position each ring with the gap as shown, referring to the pis- ton front mark.
12. Install the connecting rod bearings to the connecting rod and the connecting rod cap.
• When installing the connecting rod bearings, apply engine oil to the bearing surface (crankshaft side). Do not apply oil to the
back surface (connecting rod and cap side), but thoroughly
clean it.
• When installing, align the connecting rod bearing protrusion
with the notch of the connecting rod to install.
• Check that the oil holes on the connecting rod and on the cor- responding bearing are aligned.
PBIC0260E
To p r i n g ( A ) : —
Second ring (B) : 2AJPBIA0263ZZ
PBIC0808E
PBIC0266E
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