NISSAN TERRANO 2004 Service Repair Manual

NOTES
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Terminal Arrangement
YEL274D
SUPER MULTIPLE JUNCTION (SMJ)
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Terminal Arrangement
YEL847E
FUSE BLOCK Ð JUNCTION BOX (J/B)
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Terminal Arrangement
YEL276D
FUSE AND FUSIBLE LINK BOX
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Terminal Arrangement
YEL848E
ELECTRICAL UNITS
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ALPHABETICAL INDEX
SECTION
IDX
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A
ABS (anti-lock brake system).........................BR-36
ABS - Wiring diagram ....................................BR-51
A/C air flow .......................................................HA-8
A/C compressor precaution..............................HA-5
A/C control operation (manual A/C) .................HA-6
A/C relay.........................................................HA-61
A/C symptom chart (manual A/C) ..................HA-36
A/C trouble diagnoses (manual A/C) .............HA-27
A/C, M - Wiring diagram ................................HA-43
ACC/SW - Wiring diagram ...........................EC-106
Accelerator control system ...........................FE-2, 5
Accelerator position sensor .........EC-130, 391, 394
Accelerator position switch ..................EC-392, 394
Accelerator switch (F/C) ...............................EC-104
Accelerator wire adjustment .............................FE-5
Accelerator work unit....................................EC-388
A/CCUT - Wiring diagram ............................EC-308
Air bag ..............................................................RS-8
Air bag disposal..............................................RS-22
Air bag precautions ...........................................GI-3
Air bleeding (hydraulic clutch) ..........................CL-6
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement ..............MA-5, 20, 24
Air conditioner cut control ..............EC-22, 334, 463
Air control cable adjustment...........................HA-62
Air flow meter - See Mass air flowsensor .................................................EC-88, 379
Alternator ........................................................SC-27
Angular tightening application..........................EM-3
Antenna.................................................EL-134, 150
Anti-lock brake system - See ABS .................BR-38
Anti-lock brake system - Wiring diagram .......................................................BR-51
APS - Wiring diagram ..................................EC-133
ASCD vacuum hose ......................................MA-40
A/T - Wiring diagram .........................................AT-7
A/T - Wiring diagram - AT - PNP/SW .............AT-89
A/T - Wiring diagram - AT - VSS A/T ..............AT-51
A/T control ....................................................EC-160
A/T diagnosis communication line ...............EC-160
A/T fluid checking ............................................AT-27
A/T fluid temperature sensor...........................AT-78
A/T mode switch..............................................AT-99
A/T self-diagnoses ....................................AT-14, 19
A/T Wiring diagram - AT - ENG SS ................AT-81
A/T Wiring diagram AT - BA/FTS ....................AT-77
A/T Wiring diagram AT - LPSV .......................AT-84
A/T Wiring diagram AT - OVRCSV .................AT-70
A/T Wiring diagram AT - SSV/A ......................AT-64
A/T Wiring diagram AT - SSV/B ......................AT-67
A/T Wiring diagram AT - TCV .........................AT-73
A/T Wiring diagram AT - TPS..........................AT-58
A/T Wiring diagram AT - VSSMTR .................AT-54
AT/C - Wiring diagram..................................EC-162
Audio .....................................................EL-134, 136
AUDIO - Wiring diagram ...............................EL-138 Audio and A/C control removal and
installation - See Instrument panel .............BT-16
Auto lock free running hub .............................FA-14
Automatic transmission number ......................GI-29
Axle housing (rear) ...........................................RA-8
B
Back Door .......................................................BT-14
Back door opener - See Back door ................BT-14
Back door trim.................................................BT-18
Back door window...........................................BT-43
Back-up lamp ..................................................EL-53
Back-up lamp switch (M/T) ........................MT-6, 10
BACK/L - Wiring diagram................................EL-53
Ball joint front axle ..........................................FA-36
Basic inspection .....................................EC-50, 361
Battery ..............................................................SC-3
Blower motor ..................................................HA-60
Blower resistor................................................HA-60
Body alignment ...............................................BT-49
BOOST - Wiring diagram .............................EC-222
Boring/horning cylinder block.........................EM-74
Brake booster .................................................BR-18
Brake fluid change ...........................................BR-5
Brake fluid level ...........................MA-17, 36, 40, 43
Brake fluid level and line check .......................BR-5
Brake hydraulic line......................................BR-5, 6
Brake inspection ..........................MA-36, 40, 41, 42
Brake lines and cables inspection.....MA-36, 40, 42
Brake lining wear temporary checking ....MA-36, 42
Brake master cylinder ....................................BR-17
Brake pedal ....................................................BR-14
Brake switch .................................................EC-423
BRK/SW - Wiring diagram ...........................EC-210
Bumper, front ....................................................BT-6
Bumper, rear .....................................................BT-8C
Camshaft ........................................................EM-30
Camshaft position sensor (PUMP)...............EC-166
Center case (Transfer) ......................................TF-9
CHARGE - Wiring diagram ............................SC-24
Charge air pressure sensor .........................EC-220
Charging system ............................................SC-23
Chassis and body maintenance ....................MA-36
CIGAR - Wiring diagram ...............................EL-123
Cigarette lighter.............................................EL-122
Circuit breaker.................................................EL-19
CKPS - Wiring diagram ................................EC-154
Clock .............................................................EL-122
CLOCK - Wiring diagram ..............................EL-124
Clutch cover ..............................................CL-11, 12
Clutch disc ......................................................CL-11
Clutch fluid level ......................................MA-17, 36
Clutch master cylinder ..................................CL-7, 8
Clutch pedal .............................................CL-3, 4, 5
ALPHABETICAL INDEX
IDX-2
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Clutch release mechanism ...............................CL-9
Coil spring (rear) ......................................RA-14, 16
Collision diagnosis..........................................RS-59
Combination lamp, front, removal andinstallation .....................................................BT-6
Combination lamp, rear, removal and installation .....................................................BT-8
Combination meter (needle type) ...................EL-84
Combination meter removal and instal- lation - See Instrument panel......................BT-16
Combination switch...................................EL-25, 26
Component Location (manual A/C) ..................HA-7
Compression pressure ...................................EM-10
Compressor mounting ....................................HA-21
Connecting rod...............................................EM-73
Connecting rod bearing clearance.................EM-77
Connecting rod bushing clearance ................EM-73
Console box - See Instrument panel ..............BT-16
CONSULT for ABS .........................................BR-59
CONSULT for engine .............................EC-39, 350
CONSULT-II general information.....................GI-26
Control lever (M/T) .........................................MT-13
Control lever (Transfer) .....................................TF-8
Control sleeve position sensor .....................EC-437
Control valve (A/T) ........................................AT-118
COOL/F - Wiring diagram ............................EC-112
Coolant mixture ratio ...................MA-17, 20, 22, 31
Coolant replacement ...............MA-5, 17, 20, 22, 31
Cooling circuit (engine)...............................LC-9, 27
Cooling fan ...............................................LC-15, 33
Cooling fan control .......................................EC-109
Cooling fan relay ..........................................EC-449
Corrosion protection..........................................BT-5
Counter gear (M/T) .........................................MT-11
Counter gear (Transfer) ............................TF-10, 20
Cowl top ..........................................................BT-21
Cowl top cover ................................................BT-21
Crankcase emission control system - See positive crankcase ventilation .....EC-23, 335
Crankcase ventilation system - See Positive crankcase ventilation ............EC-23, 335
Crankshaft ......................................................EM-76
Crankshaft position sensor (TDC) .......EC-152, 408
Cylinder block ................................................EM-66
Cylinder head .................................................EM-52
D
Data link connector ................................EC-39, 350
Daytime light system ..........................EL-32, 33, 34
DEF - Wiring diagram ...................................EL-126
Defroster door control rod adjustment ...........HA-62
Diagnosis sensor unit .....................................RS-13
Diagnostic trouble code (DTC) for OBDsystem ................................................EC-33, 344
Differential carrier assembly ....................PD-29, 53
Differential carrier disassembly..........PD-18, 38, 40
Differential gear oil replacement .......MA-36, 38, 39
Dimensions ......................................................GI-30 D/LOCK - Wiring diagram .............................EL-166
Door glass .......................................................BT-10
Door lock .........................................................BT-10
Door mirror ......................................................BT-48
Door trim .........................................................BT-19
Door, front .......................................................BT-10
Door, rear ........................................................BT-12
Drive belt inspection ................................MA-20, 28
Drive chain (Transfer) .....................................TF-10
Drive pinion diff. inspection ......................PD-20, 42
Drive pinion height ...................................PD-21, 49
Drive plate runout ..........................................EM-94
Drive shaft ........................................................MA-5
Drive shaft (front)..................................FA-4, 12, 22
Driver air bag..................................................RS-16
Dropping resistor (A/T)....................................AT-88
Dual pressure switch (component
inspection) ..................................................HA-61
Dual pressure switch (description) ...................HA-9
E
ECM input/output signal .........................EC-69, 369
ECM relay ......................................EC-80, 214, 376
ECMRLY - Wiring diagram ...........................EC-215
ECTS - Wiring diagram ..................................EC-96
EGR control (EGRC) - solenoid valve .........EC-454
EGR control valve ........................................EC-462
EGR volume control valve ...........................EC-227
EGVC/V - Wiring diagram ............................EC-230
Electrical unit ................................................Foldout
Electronic fuel injection pump ......................EC-341
Engine compartment .......................................BT-50
Engine control circuit diagram ...............EC-16, 325
Engine control component partslocation ...............................................EC-12, 323
Engine control module (ECM) ......EC-69, 121, 205, 207, 218, 369, 430,
467
Engine control system diagram and chart....................................................EC-17, 326
Engine coolant temperature sensor (ECTS)................................................EC-95, 384
Engine oil filter replacement..........MA-5, 20, 21, 30
Engine oil precautions .......................................GI-6
Engine oil replacement ......................MA-20, 21, 29
Engine removal ..............................................EM-63
Engine room - See Engine compartment ...............................................BT-50
Engine serial number ......................................GI-29
Exhaust manifold ...........................................EM-18
Exhaust system ..........................................FE-4, 10
Exhaust system inspection ............................MA-36
Extension tube diff. ..................................PD-19, 28
Exterior ............................................................BT-21
Exterior lamp ...................................................EL-49
ALPHABETICAL INDEX
IDX-3
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F
Fan switch ......................................................HA-60
F/FOG - Wiring diagram .................................EL-55
Final drive disassembly............................PD-15, 37
Final drive pre-inspection .........................PD-15, 37
Final drive removal and installation ...............PD-15
Finisher, interior - See Trim ............................BT-18
Finisher, rear panel .........................................BT-18
Floor trim .........................................................BT-18
Fluid temperature sensor (A/T) .....................AT-146
Fluids .............................................MA-5, 17, 20, 36
Flywheel (clutch) .......................................CL-11, 12
Flywheel runout..............................................EM-94
Fog lamp, front .........................................EL-55, 57
Fog lamp, rear ................................................EL-58
Fork rod (M/T) ................................................MT-13
Forward clutch...............................................AT-162
Front axle ....................................................FA-4, 13
Front bumper ....................................................BT-6
Front case (Transfer) ..................................TF-9, 23
Front combination lamp removal andinstallation .....................................................BT-6
Front disc brake .............................................BR-27
Front door .......................................................BT-10
Front Door Trim...............................................BT-19
Front drive shaft (Transfer) .........................TF-9, 19
Front final drive disassembly (4WD) ..............PD-14
Front final drive removal and installa- tion (4WD) ............................................PD-12, 13
Front fog lamp ..........................................EL-55, 57
Front passenger air bag .................................RS-19
Front seat ........................................................BT-34
Front seat belt ..................................................RS-4
Front seat belt pre-tensioner ..........................RS-14
Front side air bag ...........................................RS-20
Front suspension ........................................FA-4, 29
Fuel cut control (at no load & high engine speed).....................................EC-22, 334
Fuel cut solenoid valve ................................EC-399
Fuel cut system ............................................EC-237
Fuel filler lid.......................................................BT-8
Fuel filter replacement...................MA-5, 20, 23, 33
Fuel gauge..................................FE-3, 6, EL-86, 98
Fuel injection system .............................EC-20, 329
Fuel injection timing feed back (Elec- tronic Fuel Injection Pump) ......................EC-197
Fuel precautions ................................................GI-6
Fuel pump and gauge ..............................FE-3, 6, 7
Fuel system ..................................................FE-3, 6
Fuel tank .......................................................FE-3, 6
Fuel temperature sensor ......................EC-123, 395
Fuse ................................................................EL-19
Fuse and fusible link box .............................Foldout
Fuse block ....................................................Foldout
Fusible link ......................................................EL-19 GGarage jack and safety stand .........................GI-31
Gauges .....................................................EL-82, 85
Gear components (M/T) ........MT-11, 14, 16, 21, 23
Generator - See Alternator .............................SC-27
GLOW - Wiring diagram...............................EC-246
Glow control system ....................EC-244, 334, 412
Glow plug .............................................EC-244, 413
Glow relay ............................................EC-246, 419
Grease .........................................MA-17, 39, 40, 44
Ground distribution..........................................EL-20
H
Harness connector ............................................EL-5
Harness connector inspection .........................GI-19
Harness layout ....EL-280, 281, 282, 298, 310, 312,320, 321, 322, 323, 324
Hazard warning lamp................................EL-61, 62
Headlamp ......EL-28, 32, 33, 34, 41, 42, 43, 46, 47
Headlamp aiming control .............EL-41, 42, 43, 46
Headlamp washer .........................................EL-118
Headlining - See Roof trim .............................BT-20
Heat up switch..............................................EC-265
Heated seat .......................................BT-36, EL-151
HEATER - Wiring diagram .............................HA-41
HEATUP - Wiring diagram ...........................EC-266
Height (Dimensions) ........................................GI-10
HFC134a (R134a) system precaution .............HA-3
HFC134a (R134a) system service procedure....................................................HA-15
HFC134a (R134a) system service tools ........HA-11
High clutch ....................................................AT-160
H/LAMP - Wiring diagram ............EL-28, 34, 43, 62
Hood..................................................................BT-6
Hood lock system .............................................BT-6
Horn ..............................................................EL-122
HORN - Wiring diagram................................EL-122
How to erase DTC for OBD system ......EC-33, 344
HSEAT - Wiring diagram...............................EL-151
I
Identification .....................................................HA-2
Identification plate .....................................GI-28, 29
Idle speed...............................................EC-50, 361
Idle speed inspection ...............................MA-20, 26
ILL - Wiring diagram .......................................EL-68
Illumination ................................................EL-67, 68
Injection nozzle ......................................EC-24, 336
Injection nozzle inspection ..................MA-5, 20, 25
Injection timing control valve ........................EC-403
INJPMP - Wiring diagram ...EC-126, 169, 176, 183, 190, 200, 240
Instrument panel .............................................BT-16
INT/L - Wiring diagram....................................EL-74
ALPHABETICAL INDEX
IDX-4
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INT/V - Wiring diagram ................................EC-282
Intake air control valve control solenoidvalve .........................................................EC-281
Intake Air Volume .........................................EC-150
Intake door control linkage adjustment ..........HA-63
Intake manifold...............................................EM-12
Interior .............................................................BT-18
Interior lamp ..............................................EL-67, 74
Interior lamp on-off control..............................EL-73
ISO 15031-2 Terminology................................GI-34
K
Knuckle spindle ...............................................FA-20 L
License lamp ...................................................EL-49
Limited slip diff. adjustment............................PD-45
Limited slip diff. assembly ..............................PD-47
Limited slip diff. disassembly ...................PD-43, 44
Limited slip diff. inspection .............................PD-44
Line pressure solenoid valve ..........................AT-86
Line pressure test (A/T) ..........................AT-30, 201
Liquid gasket application .................................EM-3
Location of electrical units ............EL-275, 276, 278
Lock, door ...........................................BT-10, 12, 14
Low and reverse brake .................................AT-166
LSV (Load sensing valve) ..............................BR-10
Lubricants.......................................................MA-17
Lubrication circuit (engine) .........................LC-3, 20
Lubrication oil A/C (checking andadjusting) ....................................................HA-22
Lubrication oil A/C (SDS) ...............................HA-64
Lubrication-locks, hinges and hood latches ..................................................MA-36, 45
Luggage compartment trim .............................BT-18
M
MAFS - Wiring diagram..................................EC-90
MAIN - Wiring diagram...................................EC-80
Main drive gear (M/T) .....................................MT-11
Main gear (Transfer) .................................TF-10, 21
Mainshaft (M/T) ..............................................MT-11
Mainshaft (Transfer)..................................TF-10, 17
Maintenance ...........MA-5, 8, 11, 14, 20, 36, 48, 49
MAJOR OVERHALL .....................................AT-124
Major overhaul (Transfer) .................................TF-9
Malfunction indicator (MI).......................EC-34, 345
Manifold tightening torque (intake &exhaust) ...............................................MA-20, 28
Manual transmission number ..........................GI-29
Manual transmission oil replacement ......MA-36, 37
Map lamp ........................................................EL-74
Mass air flow sensor (MAFS) ................EC-88, 379
Master cylinder (brake) ..................................BR-17 Meter .........................................................EL-82, 85
METER - Wiring diagram................................EL-86
MIL/DL - Wiring diagram ..............................EC-310
MIRROR - Wiring diagram............................EL-154
Mirror, door......................................................BT-48
Model variation ................................................GI-27
Molding - See Exterior ....................................BT-21
M/T major overhaul ........................................MT-10
M/T removal and installation ........................MT-7, 8
Mud guard - See Exterior ...............................BT-21
MULTI - Wiring diagram................................EL-205
Multi-remote control
system ..............................EL-202, 204, 213, 215
Multiport fuel injection precautions ....................GI-5
N
NATS (Nissan anti-theftsystem) .....................EL-222, 223, 224, 231, 242
NATS - Wiring diagram .................................EL-225
NATS V2.0 precautions (For Europe) ...............GI-4
Needle lift sensor .........................................EC-450
NVH troubleshooting (EM) ...............................EM-8
O
Oil change (capacity) ............MA-21, 29, 37, 38, 39
Oil change (interval) ..................................MA-5, 35
Oil cooler (engine) ............................................LC-8
Oil pan (engine) .............................................EM-22
Oil pump (A/T)...............................................AT-139
Oil seal replacement (engine)........................EM-50
Oil seal replacement (front final drive4WD)...........................................................PD-10
OILPSW - Wiring diagram............................EC-474
On board diagnostic system ..................EC-33, 344
Overdrive control switch................................AT-100
Overheat .......................................................EC-109
Overrun clutch solenoid valve ..................AT-71, 72
Oversize piston ..............................................EM-74
P
Park/Neutral position switch .........................EC-256
Park/neutral position switch (A/T) ...........AT-93, 119
Parking drum brake ........................................BR-36
Parking lamp ...................................................EL-49
PCV (positive crankcase ventilation) .....EC-23, 335
Periodic maintenance ......................................MA-5
Piston pin inspection ......................................EM-71
Piston ring inspection.....................................EM-72
PNP/SW - Wiring diagram ...........................EC-257
POWER - Wiring diagram...............................EL-10
Power doorlock ...........EL-163, 164, 171, 179, 180, 182, 192
Power steering fluid level...............MA-36, 44, ST-4
Power steering gear .................................ST-12, 22
ALPHABETICAL INDEX
IDX-5
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