engine PEUGEOT 607 2004 Service Manual

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PRACTICAL INFORMATION
138
24V V6 petrol injection engine 1 -
Windscreen / headlamp wash
reservoir.
2 - Power steering.
3 - Coolant reservoir. 4 -
Dipstick.
5 - Engine oil filler cap.
6 - Air filter. 7 -
Battery.
8 - Fuse box.
9 - Brake and clutch fluid reservoir.

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PRACTICAL INFORMATION139
2 litre turbo diesel HDI 1 -
Windscreen / headlamp wash
reservoir.
2 - Power steering.
3 - Coolant reservoir. 4 -
Dipstick.
5 - Engine oil filler cap.
6 - Air filter. 7 -
Battery.
8 - Fuse box.
9 - Brake and clutch fluid reservoir.

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PRACTICAL INFORMATION
140
2.2 litre 16V turbo diesel HDI 1 -
Windscreen / headlamp wash
reservoir.
2 - Power steering.
3 - Coolant reservoir. 4 -
Dipstick.
5 - Engine oil filler cap.
6 - Air filter. 7 -
Battery.
8 - Fuse box.
9 - Brake and clutch fluid reservoir.

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CHECKING THE LEVELS Oil level Check the level regularly and top up between changes. Maximumconsumption is 0.5 l per 600 miles(1000 km). Carry out this check with the vehicle level, engine cold, usingthe oil level gauge on the instru-ment panel or the dipstick.
Dipstick There are two markson the dipstick : A= maximum
Never fill past this mark. B = minimum
To maintain the reliabi- lity of engines andemission control sys-tems, the use of addi-tives in engine oil isprohibited.
Oil change According to the information given
in the 'PEUGEOT SERVICINGGUIDE'.
PRACTICAL INFORMATION 141
Viscosity selection In all cases, the oil selected must meet the manufacturer'srequirements. Brake and clutch fluid level:
- The level must always be between
the DANGER and MAXIMUM marks
in the reservoir.
- If the level drops substantially, contact a PEUGEOT dealer imme-
diately.
Fluid change:
- must be carried out according to the manufacturer's servicing sche- dule,
- use fluids recommended by the manufacturer, which fulfil DOT4standards.
WARNING: brake and clutch fluid is
harmful to health and very corrosive. Used oil Prevent used oil from coming into pro- longed contact with the skin. Do not dispose of used oil, brake and clutch fluid or coolant into drains oronto the ground. Power steering reservoir
 Open the reservoir, with the engi-ne cold at ambient temperature.The level should always be abovethe MINI mark and close to theMAXI mark.
Windscreen and headlamp wash level For best quality cleaning and for your
safety, we advise that you use pro-ducts recommended by PEUGEOT(reservoir capacity 4 litres or 6.5 litres with headlamp wash).

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PRACTICAL INFORMATION
142
CHECK... Battery
At the start of winter, have your battery checked by a PEUGEOT
dealer. Air filter and pollen filter Have the filter elements replaced
regularly.
If you drive in dusty
conditions, change them twice asoften. Particulate emission filter - Additive reservoir (Dieselmodels) It is essential the particulate emis- sion filter be maintained and theadditive reservoir be filled by a
PEUGEOT dealer, according to themanufacturer's servicing schedule. Brake pads Brake pad wear depends on the style of driving, in particular forvehicles which are used in town,over short distances. It may benecessary to check the thickness ofthe pads, even between services. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services. Have the system checked by a
PEUGEOT dealer. Manual gearbox This does not need an oil change. Have the level checked, according tothe manufacturer's servicing schedule. Automatic gearbox This does not need an oil change. Have the level checked by a
PEUGEOT dealer, according to themanufacturer's servicing schedule. Oil filter
Change the filter regularly, in accor- dance with the servicing schedule.
Fuel supply cut-off In a serious collision, a mechanism prevents fuel from reaching theengine.
To re-establish the fuel supply:
 press the red button on the angle of the front right-hand suspension
assembly, under the bonnet.
Only use products
recommended by Auto-
mobiles PEUGEOT.
To ensure best perfor- mance from components
as important as the power stee-ring and the braking system, PEUGEOT selects and offersquite specific products.
To prevent damage to the electrical units, avoid washing the engine.

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PRACTICAL INFORMATION147
CHANGING A BULB Front lights
In the engine compartment, remove the style cover secured by one or two butterfly screws, a plastic retainer clip andtwo screws. Note:
handle the bulbs with a dry cloth.
1 - Dipped beam headlamps: H7-55W or Xenon bulb.
WARNING: RISK OF ELECTROCUTION Xenon bulbs must be replaced by a PEUGEOT
dealer.
2 - Main beam headlamps: H1-55W.
 Turn the protective cover of the faulty bulb a quarterof a turn and remove it.
 Disconnect the connector.
 Press the end of the securing clip to free it. Changethe bulb.
 When fitting the new bulb, ensure that the directionnotches are positioned correctly and the securing
clip is fixed properly. 
Reconnect the connector.
 Refit the protective cover.
The headlamps are fitted with polycarbonate glass with aprotective coating. Do not clean them with a dry or abra-
sive cloth, nor with a detergent or solvent product.
3 - Side lights: W 5 W.
 Pull the socket rearwards, remove the bulb and change it.
4 - Direction indicators: PY 21 W (amber).
 Turn the bulb holder a quarter turn and remove it.
 Change the bulb.
 Refit the style cover.
Front foglamps: H1 - 55 W.
Note: In certain climatic conditions (low temperature,
humidity), condensation on the inside surface of the
headlamp glass is normal ; it disappears a few minutes
after the lights are switched on.

PRACTICAL INFORMATION
150
Correct Incorrect
Pliers A
CHANGING A FUSE The fuse boxes are located under the fascia panel and in the enginecompartment. 
The replacement fuses and pliers A are fixed to the inside of the
fascia panel fuse box cover.
Removing and fitting a fuse Before changing a fuse, you must establish the cause of the fault and
have it put right. The fuse numbersare indicated on the fuse box.  Use pliers A.
Always change a faulty fuse forone of the same rating. Fascia panel fuse box
 Loosen the screw a quarter turnwith a coin and tilt the cover toaccess the fuses.
Fuse no. Rating Functions R- Replacement fuses.
1 30 A
Locking / deadlocking.
2 20 A Radio amplifier.
3 30 A Windscreen wash.
4 30 A Rear window switches on rear doors.
5 15 A Electronic immobiliser, monochrome screen or colour screen control unit, instrument panel, air conditioning control unit, audiosystem / telephone.
6 10 A Rear right brake light.
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Fuse N¡ Rating Functions1* 70 A Built-in systems interface ( heated rear screen - heated exterior mirrors - windscreen wiper -screenwash - headlamp wash).
2* 50 A Fan.
3* 50 / 60 A ESP pump motor / ABS hydraulic unit.
4* 40 A Air conditioning blower.
5 20 A Horn - Horn control relay.
6 20 A Left front and rear heated seats.
7 20 A Right front and rear heated seats.
8* 70 A Built-in systems interface.
9* 30 A Passenger electric seat.
The electrical system of your vehicle is designedto operate with standardor optional equipment. Before installing other
electrical equipment or accesso- ries on your vehicle, contact a
PEUGEOT dealer. PEUGEOT will not accept respon- sibility for the cost incurred inrepairing your vehicle or for recti-fying the malfunctions resultingfrom the installation of accesso-ries not supplied and not recom-mended by PEUGEOT and notinstalled in accordance with itsinstructions, in particular wherethe equipment in questionconsumes more than 10 milliam-peres.
* Maxi fuses provide additional protection for electrical systems. All work must be carried out by
your PEUGEOT dealer.
PRACTICAL INFORMATION
152
Engine compartment fuses Fuse box
To access the fuses located in the engine compartment (next to the bat-tery) :
 remove the style cover and unclip
the cover.
After carrying out the work, close the cover very carefully and
replace the style cover.

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Fuse N¡ RatingFunctions
10* 20 AAutomatic headlamp lighting control unit.
11* 70 A Built-in systems interface.
12* 70 A Ignition supply (+ve accessories / ignition controlled +ve).
13* 20 A Automatic headlamp lighting control unit.
14 15 A Double injection relay supply.
15* - Not used.
16* - -
17* 30 A ESP hydraulic unit.
18 30 A Ignition supply (+ starter).
19 20 A Variable suspension control unit.
20 10 A Fan unit relay - Cruise control safety switch - Manual gearbox clutch switch - Manual gearbox reversing lights switch or automatic gearbox multi-function switch -
Automatic headlamp lighting control unit - Vehicle speed sensor -
Coolant level sensor - Water in diesel sensor - Power switch control unit relay.
21 5 A Automatic gearbox control unit - Automatic gearbox multi-function switch.
22 25 A ESP control unit.
23 15 A Diesel heating.
24 5 A Engine management control unit - Dual control control unit.
25 10 A Fuel pump.
26 30 A Driver's seat memory control unit.
27 25 A Double injection relay supply.
28 10 A Throttle housing de-icing resistor, Intake pilot solenoid valve - Flow meter - Piston de-activator injection pump -Oil heating.
29 30 A Air pump, diesel additive control unit - Diesel additive injector.
30 - Cannot be used.
31 5 A Automatic gearbox shift lock.
32 10 A ESP or ABS control unit.
33 15 A Automatic gearbox control unit - Automatic gearbox multi-function switch (except reversing lights) - Automatic gearbox sequential control.
34 5 A Oxygen sensors - Exhaust gas recirculation solenoid valve, Exhaust gas recirculation butterfly solenoid valve -
Turbo pressure regulation solenoid valve.
PRACTICAL INFORMATION 153

PRACTICAL INFORMATION
150
Correct Incorrect
Pliers A
CHANGING A FUSE The fuse boxes are located under the fascia panel and in the enginecompartment. 
The replacement fuses and pliers A are fixed to the inside of the
fascia panel fuse box cover.
Removing and fitting a fuse Before changing a fuse, you must establish the cause of the fault and
have it put right. The fuse numbersare indicated on the fuse box.  Use pliers A.
Always change a faulty fuse forone of the same rating. Fascia panel fuse box
 Loosen the screw a quarter turnwith a coin and tilt the cover toaccess the fuses.
Fuse no. Rating Functions R- Replacement fuses.
1 30 A
Locking / deadlocking.
2 20 A Radio amplifier.
3 30 A Windscreen wash.
4 30 A Rear window switches on rear doors.
5 15 A Electronic immobiliser, monochrome screen or colour screen control unit, instrument panel, air conditioning control unit, audiosystem / telephone.
6 10 A Rear right brake light.
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