Peugeot Expert 2004 Repair Manual

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Comfort and safety
For greater safety, always
ensure that the loads
transported are stowed
securely.
5. Glove box or passenger air
bag*
This location is reserved either for a
glove box or for a passenger air bag
with a storage compartment.
6. Glove box / Fuse box
To open the glove box with cover,
push the handle towards the left.
It permits access to the fascia fuse
box.
LASHING RINGS
Use the 4 lashing rings on the
luggage compartment loor to secure
your loads.
7. Lighter
8. Removable ashtray
To open, lift the cover and release it;
the cover opens automatically.
To close, lift the cover to the stop and
fold it back.
To empty, after opening, press the left
edge of the cover then pull upwards
to remove.
* According to destination.

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Comfort and safety
For greater safety, always
ensure that the loads
transported are stowed
securely.
5. Glove box or passenger air
bag*
This location is reserved either for a
glove box or for a passenger air bag
with a storage compartment.
6. Glove box / Fuse box
To open the glove box with cover,
push the handle towards the left.
It permits access to the fascia fuse
box.
LASHING RINGS
Use the 4 lashing rings on the
luggage compartment loor to secure
your loads.
7. Lighter
8. Removable ashtray
To open, lift the cover and release it;
the cover opens automatically.
To close, lift the cover to the stop and
fold it back.
To empty, after opening, press the left
edge of the cover then pull upwards
to remove.
* According to destination.

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Driving
MANUAL GEARBOX
Reverse*
To change to reverse gear, lift the
ring under the gear lever knob and
push the gear lever to the left then to
the front.
Reverse gear can only be engaged
when the vehicle is stationary with
the engine idling.
* According to engine.
AIR BAGS
The air bags have been designed to
maximise the safety of the occupants
in the event of serious collisions.
They work in conjunction with the
pretensioning seat belts with force
limiter.
The electronic detectors register and
analyse any abrupt deceleration of
the vehicle: if the triggering threshold
is reached, the air bags inlate
instantly and protect the occupants
of the vehicle.
Immediately after the impact, the
air bags delate rapidly so that they
do not hinder the visibility of the
occupants nor their exit if necessary
from the vehicle.
The air bags are not deployed in
the case of minor collisions, for
which the seat belt is suficient to
ensure maximum protection. The
seriousness of a collision depends
on the nature of the obstacle and the
speed of the vehicle at the moment
of impact.
Air bags only operate when the
ignition is switched on.
Note: the gas escaping from the air
bags can be a minor irritant.
FRONT AIR BAGS
These are folded in the centre of the
steering wheel for the driver and in
the fascia for the front passenger
(one seat). They are deployed
simultaneously.
If this warning light comes
on on the instrument panel,
accompanied by an audible
signal, contact a PEUGEOT
dealer to have the system
checked.
Front air bag fault

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Driving
HANDBRAKE
Lighting of this warning
light, while the vehicle is
moving, indicates that the
handbrake is still applied
or has not been released
correctly. When parking on a slope,
direct your wheels towards
the pavement and apply
the handbrake.
Only apply the handbrake when the
vehicle is stationary. Illumination of this warning
light, accompanied by an
audible signal, indicates a
malfunction of the electronic
brake force distribution,
which can cause a loss of control of
the vehicle when braking.
Stop immediately.
Contact a Peugeot dealer.
Applying
When parking, pull the handbrake to
immobilise your vehicle.
Releasing
Pull the handle and press the button
to release the handbrake.
ANTI-LOCK BRAKING
SYSTEM (ABS)
The ABS with Electronic Brake
Force Distribution (EBFD) increases
the stability and manoeuvrability of
your vehicle, particularly on poor or
slippery road surfaces.
Note:
when changing wheels (tyres
and rims), make sure that these are
approved.
The anti-lock braking system comes
into operation automatically when
there is a risk of wheel lock.
Normal operation of the ABS may
make itself felt by slight vibrations
of the brake pedal.
In emergency braking, press
very irmly without releasing the
pressure.

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Driving
Do not use cruise control
on slippery roads or in
heavy trafic.
CRUISE CONTROL
Cruise control enables the vehicle to
maintain a steady speed programmed
by the driver, regardless of the road
characteristics and without the driver
having to touch the accelerator or
brake pedals.
In order for it to be memorised,
the vehicle speed must be greater
than 25 mph (40 km/h) or 40 mph
(60 km/h), (according to engine), with
at least 4th gear engaged.
Operation
F
Press switch A. The indicator light
will come on.
A speed can be memorised. F Press switch A again to cancel.
The indicator light will switch off.
Memorising a speed
As soon as you reach the chosen
speed, push stalk B upwards or
downwards. This memorises the
speed, which will be maintained
automatically.
Note : it is possible to accelerate
momentarily without disarming the
cruise control.
Cancelling the memorised
speed
F Pull stalk B towards you or press
the brake or clutch pedal.
Recalling the memorised
speed
After cancellation, push stalk B
upwards or downwards. Your vehicle
will return to the last memorised
speed.
Changing the memorised
speed
To memorise a speed higher than the
previous one: F keep stalk B pressed upwards;
F release it when you have reached
the required speed.
To memorise a speed lower than the
previous one: F keep stalk B pressed downwards;
F release it when you have reached
the required speed.
Disarming the cruise control
F Press switch A to switch the
system off or switch off the
ignition.

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Driving
MANUAL GEARBOX
Reverse*
To change to reverse gear, lift the
ring under the gear lever knob and
push the gear lever to the left then to
the front.
Reverse gear can only be engaged
when the vehicle is stationary with
the engine idling.
* According to engine.
AIR BAGS
The air bags have been designed to
maximise the safety of the occupants
in the event of serious collisions.
They work in conjunction with the
pretensioning seat belts with force
limiter.
The electronic detectors register and
analyse any abrupt deceleration of
the vehicle: if the triggering threshold
is reached, the air bags inlate
instantly and protect the occupants
of the vehicle.
Immediately after the impact, the
air bags delate rapidly so that they
do not hinder the visibility of the
occupants nor their exit if necessary
from the vehicle.
The air bags are not deployed in
the case of minor collisions, for
which the seat belt is suficient to
ensure maximum protection. The
seriousness of a collision depends
on the nature of the obstacle and the
speed of the vehicle at the moment
of impact.
Air bags only operate when the
ignition is switched on.
Note: the gas escaping from the air
bags can be a minor irritant.
FRONT AIR BAGS
These are folded in the centre of the
steering wheel for the driver and in
the fascia for the front passenger
(one seat). They are deployed
simultaneously.
If this warning light comes
on on the instrument panel,
accompanied by an audible
signal, contact a PEUGEOT
dealer to have the system
checked.
Front air bag fault

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Driving
SIDE AIRBAGS *
These are incorporated into the
frame of the driver and front
passenger (one seat) seat back, on
the door side.
They are deployed independently
of each other depending on which
side the collision occurs, in collisions
which could cause injury to the chest,
the abdomen or the head.
This is conirmed by an
indicator light on the
instrument panel.
It comes on for six seconds,
each time the ignition is
switched on.
Operating check
If the indicator light:
- does not light up when the ignition is switched on, or
- does not go out after six seconds, or
- lashes for ive minutes then stays on,
contact a PEUGEOT dealer. For the front and side* air
bags to be fully effective,
observe the following
safety rules:
• Wear a correctly adjusted seat belt.
• Sit in a normal upright position.
• Do not leave anything between the occupants of the front seats and
the air bags (a child, pet, object...).
This could hamper the operation of the air bags or injure the
occupants.
• All work on the air bag system is strictly forbidden unless it is carried
out by qualiied personnel of the
PEUGEOT network.
• After an accident or if the vehicle has been stolen or broken into,
have the air bag systems checked. Front air bags
• Do not drive holding the steering
wheel by its spokes or resting your
hands on the centre part of the
wheel.
• Passengers must not place their feet on the fascia.
• Smoke as little as possible; deployment of the air bags can
cause burns or the risk of injury
from a cigarette or pipe.
• Never remove or pierce the steering wheel or hit it violently.
* According to destination.
Side air bags*
• Only put approved covers on
the front seats. Contact your
PEUGEOT dealer.
• Do not ix or glue anything to the front seat backs. This could cause
injury to the chest or arms when the
side air bag inlates.
• Do not sit with the upper part of the body any nearer to the door than
necessary.

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Driving
SIDE AIRBAGS *
These are incorporated into the
frame of the driver and front
passenger (one seat) seat back, on
the door side.
They are deployed independently
of each other depending on which
side the collision occurs, in collisions
which could cause injury to the chest,
the abdomen or the head.
This is conirmed by an
indicator light on the
instrument panel.
It comes on for six seconds,
each time the ignition is
switched on.
Operating check
If the indicator light:
- does not light up when the ignition is switched on, or
- does not go out after six seconds, or
- lashes for ive minutes then stays on,
contact a PEUGEOT dealer. For the front and side* air
bags to be fully effective,
observe the following
safety rules:
• Wear a correctly adjusted seat belt.
• Sit in a normal upright position.
• Do not leave anything between the occupants of the front seats and
the air bags (a child, pet, object...).
This could hamper the operation of the air bags or injure the
occupants.
• All work on the air bag system is strictly forbidden unless it is carried
out by qualiied personnel of the
PEUGEOT network.
• After an accident or if the vehicle has been stolen or broken into,
have the air bag systems checked. Front air bags
• Do not drive holding the steering
wheel by its spokes or resting your
hands on the centre part of the
wheel.
• Passengers must not place their feet on the fascia.
• Smoke as little as possible; deployment of the air bags can
cause burns or the risk of injury
from a cigarette or pipe.
• Never remove or pierce the steering wheel or hit it violently.
* According to destination.
Side air bags*
• Only put approved covers on
the front seats. Contact your
PEUGEOT dealer.
• Do not ix or glue anything to the front seat backs. This could cause
injury to the chest or arms when the
side air bag inlates.
• Do not sit with the upper part of the body any nearer to the door than
necessary.

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Practical information
2 LITRE 16V PETROL ENGINE (136 bhp)
1 - Windscreen/headlamp* wash
reservoir.
2 Power steering reservoir.
3 - Fuel supply switch. 4 -
Coolant reservoir.
5 - Brake luid reservoir.
6 - Fuse box.
7 - Battery. 8 -
Air ilter.
9 - Dipstick.
10 - Engine oil iller cap.
* According to country.

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Practical information
1.9 LITRE (70 bhp) DIESEL ENGINE
1. Windscreen and headlamp*
wash reservoir.
2. Power steering reservoir.
3. Fuel repriming. 4.
Coolant reservoir.
5. Brake luid reservoir.
6. Fuse box.
7. Battery. 8.
Air ilter.
9. Dipstick.
10. Engine oil iller cap.
* According to destination.