lock RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Workshop Manual

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Interpretation of XR25 bargraphs13
AFTER REPAIRErase the computer memory (G0**), switch the ignition off, then carry out a road
test.
Finish the operation by checking using the XR25.
1.dEF
This fault indicates that the advance corrector is seized, the injection pump has been incorrectly set or
there is a fuel supply fault.
It is taken into account when the advance noted by the needle lift sensor differs by more than 5° from the
advance value requested by the computer.
NOTE : If there is a fault where the advance corrector is seized, there will be a characteristic noise when
the ignition is switched on (irregular clicking of the corrector).
The fault is present if the bargraph is illuminated when the engine is
running.NOTES
6
CONT
- Check the condition of the fuel supply to the pump and the injectors (filter blocked, pipe kinked, air
leak, ...).
Check the type of diesel fuel used in extreme cold weather (a "summer " type diesel fuel may cause
this fault at -15 °C).
- Check the pump timing and check the tightness of the pump pulley.
- If the fuel supply and the pump timing are correct, replace the advance corrector.
13-17

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Aid
13
REPLACING THE COMPUTER
A)On these computers it is necessary to programme the load lever full load position (this value is required to
replace and adjust the load lever position potentiometer).
Programming procedure:
• Enter code G31* on the XR25 (engine speed zero)
• Press the accelerator pedal until the display flashes
"PF".
The display then shows "bon", "Fin" then "6/7.dlE" when the procedure has been carried out correctly.
Bargraph 12 RH side must be extinguished.
• Switch off the ignition.
B)Lucas digital DPC injection computers are sold pre-configured to "with air conditioning".
If the vehicle does not have air conditioning, use command G50*4* on the XR25 to programme "without
air conditioning".
Lucas digital DPC injection computers are sold pre-configured to "with power assisted steering" (with po-
wer assisted steering pump assembly).
If the vehicle does not have a power assisted steering pump assembly (vehicle without air conditioning),
use command G50*9* on the XR25 to programme "without power assisted steering".
Vehicles fitted with power assisted steering but without air conditioning must be configured to "without
power assisted steering".
REPLACING THE LOAD LEVER POSITION POTENTIOMETER
The load lever position potentiometer may only be replaced in After Sales if the full load position has been
programmed into the computer before the fault with the potentiometer.
Procedure for replacing and adjusting the load lever position potentiometer:
• Fit the new potentiometer into position without locking the mounting bolts.
• Connect the potentiometer and set up the XR25 (S8 code D34).
• Start command G32* on the XR25, keep the accelerator pedal fully depressed (do not touch the load lever
directly) and turn the potentiometer until the display on the XR25 shows a value other than H.L (outside li-
mits). Adjust the setting by turning the potentiometer to obtain 0 on the display.
• Tighten the mounting bolts with the potentiometer in this position then press * to complete the adjus-
tment procedure.
13-31

Connect the bornier in place of the computer and check the insulation, continuity and that there is no
interference resistance on the line:
Computer 45 C Pressure sensor
Computer 44 A Pressure sensor
Computer 16 B Pressure sensor
Repair if necessary.
JF5111.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
E7J 780
engine
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 5 LH side illuminatedFiche n° 27 side 1/2
PRESSURE SENSOR CIRCUIT
XR25 aid:CO, CC- or CC+ line 45, 44 or 16

5
If BG 6RH is also illuminated, check line 45 on the computer.
If BG 6LH or BG 4LH is also illuminated, check line 44 on the computer.NOTES
Check that the pressure sensor is connected correctly both electrically and pneumatically.
Check the conformity of the pressure sensor pipe (it must not be holed or blocked...).
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the sensor.
17-16

JF5111.0
INJECTION
Fault finding - Status and parameter checks
17
E7J 780
engine
Order of
operationsFunction to be
checkedAction Bargraph Display and notes Fault finding
8ACAC selected
# 06Illuminated when AC
selected
Illuminated when AC
requests compressor
operation
Illuminated when
injection authorises
operation of compressor
830 < X < 930 rpm
DIAG 16
9Power assisted
steering
pressostatTurn wheels
to full lockIlluminated when wheels
turned to full lockDIAG 18
Carry out the actions below (engine warm, at idle speed, no consumers)
if the engine starts.
Otherwise refer to the previous pages.
NOTES
10
10
9
13
17-34

Connect the bornier in place of the computer and check the insulation, continuity and that there is no
interference resistance on the line:
Computer 5 C Pressure sensor
Computer 15 A Pressure sensor
Computer 23 B Pressure sensor
Repair if necessary.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 5 LH side illuminatedFiche n° 27 side 1/2
PRESSURE SENSOR CIRCUIT
XR25 aid:CO, CC- or CC+ line 5, 15 or 23

5
If BG 6RH is also illuminated, check line 5 on the computer.
If BG 4LH or BG 3LH or BG 6LH or BG 6RH is also illuminated, check line 15 on the
computer.
NOTES
Check that the pressure sensor is connected correctly both electrically and pneumatically.
Check the conformity of the pressure sensor pipe (it must not be holed or blocked...).
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the sensor.
17-90

JSA051.0
INJECTION
Fault finding - Status and parameter checks
17
D7F 710
engine -
35 tracks
Order of
operationsFunction to be
checkedAction Bargraph Display and notes Fault finding
8Power assisted
steering
pressostatTurn wheels
to full lockIlluminated when wheels
turned to full lock
DIAG 17
Carry out the actions below (engine warm, at idle speed, no consumers)
if the engine starts.
Otherwise refer to the previous pages.
NOTES
13
17-107

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine cold, ignition on.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
5 Interpretation of
normally illuminated
bargraphsCode present
No load recognition
Illuminated if immobiliser
active
+ after ignition information
received
Locking relay control effective
Illuminates after erasing the
memory to indicate that the
operation has been carried out
correctly
Computer configured for:
manual gearbox (G50*2*)
automatic transmission
(G50*1*)
1
2
3
4
5
12
12
19
17-136

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine warm, at idle speed, after fan assembly has operated at least once NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4 Interpretation of
normally illuminated
bargraphs
-
Code present
No load recognition
Engine speed information
received
+ after ignition information
received
Locking relay control effective
Idle speed regulation active
Richness regulation active1
2
5
4
6
6
3
17-139

Connect the bornier in place of the computer and check the insulation, continuity and that there is no
interference resistance on the line:
Computer 45 C Pressure sensor
Computer 44 A Pressure sensor
Computer 16 B Pressure sensor
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 5LH side illuminatedFiche n° 27 side 1/2
PRESSURE SENSOR CIRCUIT
XR25 aid :CO, CC- or CC+ line 45, 44 or 16 of the computer

5
If BG 6RH is also illuminated, check line 45 of the computer.
If BG 6LH or BG 4LH is also illuminated, check line 44 of the computer.NOTES
Check that the pressure sensor is connected correctly both electrically and pneumatically.
Check the conformity of the pressure sensor pipe (it must not be pierced or blocked...).
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the sensor.
17-162

JSA052.0
INJECTION
Fault finding - Status and parameter checks
17
D7F 710
engine -
55 tracks
Order of
operationsFunction to be
checkedAction Bargraph Display and notes Fault finding
8Air
conditioningAC selected
# 06
# 44
# 06
# 44Extinguished if fast idle is
not active
Illuminated if the air
conditioning requests
compressor operation
Illuminated if the
injection authorises
compressor operation
690 ≤ X ≤ 790 rpm
300 ≤ X ≤ 4000 W
800 ≤ X ≤ 900 rpm
300 ≤ X ≤ 4000 W
DIAG 16
9Power assisted
steering
prestostatTurn wheels
to full lockIlluminated when wheels
turned to full lockDIAG 18
Carry out the actions below (engine warm, at idle speed, no consumers)
if the engine starts.
Otherwise refer to the previous pages.
NOTES
10
10
9
13
10
9
17-179