RENAULT KANGOO 1998 KC / 1.G Heating And Ventilation Owner's Manual

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
Left-hand bargraph 4 illuminated
COMPRESSOR CONTROL
XR25 assistance :C.O.open circuit
C.C.1short circuit to 12 volts
4
Before any removal, enter G0** on the XR25 and reinitialise the system.NOTES
Fiche n° 61
YES
YES Change the clutch.
Refer to Left-hand bargraph 4 illuminated, CONT 1.NO
NO Top up the coolant circuit.
Repair the circuit if necessary.
If left-hand bargraph 4 remains permanently illuminated, change
the clutch.
If left-hand bargraph 4 still remains permanently illuminated,
change the compressor.
Using the XR25, check the pressure of the circuit (# 16).
At an ambient temperature of approximately 20 °C, a pressure of between 2 and
28 bars should be measured.
Is the pressure between these values?
Enter G21* on the XR25 to control the compressor.
Does the compressor cut in?
62-10

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
4
CONT 1
YES
NO
Check that 12 volts is present on track 1 of the clutch connector.
Is 12 volts present?
Check the condition of the compressor earth.
Is the compressor earth in good condition?
YES Check the continuity and absence of short circuits of the electrical
wiring between the clutch and the compressor.
If the electrical wiring is faulty, repair it.
If the electrical wiring is in good condition, change the compressor.
NO Repair the compressor earth.
Check the continuity and absence of short circuits of the electrical wiring
between track 1 of the clutch and tracks 2 and 17 of the air conditioning control
unit 30-way connector.
Repair the electrical wiring if necessary.
For petrol vehicles:
Use the XR25 fiche which corresponds to the vehicle.
With the engine running, operate the AC then check on the XR25 fiche whether
the "Compression authorised or prohibited" status bargraph is illuminated.
Is the bargraph illuminated?
YES Check and repair the electrical wiring.
NO Refer to Left-hand bargraph 4 illuminated, cont 2.
62-11

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
4
CONT 2
YES
NO
For petrol vehicles:
Use the XR25 injection fiche which corresponds to the vehicle.
With the engine running, operate the AC then check on the XR25 fiche whether the " AC authorisation"
status bargraph is illuminated.
Is the bargraph illuminated?
There is a problem at the injection end.
Refer to the injection fault finding procedure which corresponds to the vehicle.
Check the continuity and absence of short circuits of the electrical wiring.
Repair if necessary.
Check that 12 volts is present on tracks 2 and 17 of the air conditioning control
unit 30-way connector.
Is 12 volts present?
YES There is a problem at the injection end.
Refer to the injection fault finding procedure which corresponds to
the vehicle.
NO Check whether the evaporator temperature sensor is in place.
Check its resistance: disconnect the evaporator temperature sensor
and measure the resistance at its terminals. The resistance measured
should be between 90 ohms and 13.7 kohms.
If the evaporator temperature sensor is in good condition, change
the air conditioning control unit.
If the evaporator temperature sensor is not in good condition,
change it.
62-12

Check the continuity and insulation from earth and from 12 volts of the electrical wiring between tracks:
air recirculation B2 27air conditioning control unit
motor connector B3 26 blue 30-way connector
Repair the faulty electrical wiring.
Check the condition of the electrical wiring between tracks:
control A2 3air conditioning control unit
panel red 15-way connector
Repair if necessary.
c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
Right-hand bargraph 4 illuminated
AIR RECIRCULATION MOTOR
4
This fault only appears on the XR25 if air recirculation is selected.NOTES
Fiche n° 61
Check the condition of the air recirculation flap control motor.
On the motor connector, measure the resistance between the two tracks.
Change the recirculation motor if necessary.
If the fault persists, change the air conditioning control unit.
62-13

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
Left-hand bargraph 6 illuminated
FAN ASSEMBLY (2) CONTROL
XR25 assistance :C.O.open circuit
C.C.1short circuit to 12 volts
6
NOTES
Fiche n° 61
Check that the air conditioning has been selected.
Check that right-hand bargraph 6 is extinguished, if it is not, deal with right-hand
bargraph 6 first.
Enter G0** on the XR25.
If left-hand bargraph 6 remains illuminated, you can begin the fault finding
procedure.
Check the condition of the earth of fan assembly (2) (the relay is controlled by 0 volt).
Repair the fan assembly earth if necessary.
Connect the XR25 and enter # 16. Check that the coolant pressure is approximately 20 bars.
If it is not, top up the coolant (operation of the cooling fan assembly is dependent on the coolant
pressure).
NOChange the relay of fan assembly (2).
YESCheck the continuity and insulation from 12 volts of the electrical wiring
between track F2 and track 23 of the air conditioning control unit 30-way
connector.
Repair the faulty electrical wiring.
Check the condition of the wiring between the relay of fan assembly (2) and track 10 of the injection
computer.
Repair it if necessary.
Check the operating status of the relay by entering G23* on the XR25.
The fan assembly should be heard to knock.
Is the fan assembly heard to knock?
62-14

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Enter G0** on the XR25.
Check that the system operates correctly.AFTER
REPAIR
Right-hand bargraph 6 illuminated
FAN ASSEMBLY (1) CONTROL
XR25 assistance:C.O.open circuit
C.C.1short circuit to 12 volts
6
NOTES
Fiche n° 61
Check the condition of the earth of fan assembly (1) (the relay is controlled by 0 volt).
Repair the fan assembly earth if necessary.
Check that the air conditioning has been selected.
Enter G0** on the XR25.
If right-hand bargraph 6 remains illuminated, you can begin the fault finding
procedure.
Connect the XR25 and enter #16. Check that the coolant pressure is approximately 10 bars.
If it is not, top up the coolant (operation of the cooling fan assembly is dependent on the coolant
pressure).
Check that the air conditioning is operating.
Fan assembly (1) is controlled from the time the air conditioning is switched on.
Check the operating status of the relay by entering G22* on the XR25.
The fan assembly should be heard to knock.
Is the fan assembly heard to knock?
YES
Change the relay of fan assembly (1).NO
Check the continuity and insulation from 12 volts of the electrical wiring
between track M2 and track 22 of the air conditioning control unit 30-way
connector.
Repair the faulty electrical wiring.
62-15

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Check that the system operates correctly.AFTER
REPAIR
Incorrect illumination of left-hand bargraph 7
+ 12 accessories
7
NOTES
Fiche n° 61
This bargraph is illuminated outside the starting phase.
If it is not illuminated, the compressor and the fan assemblies will not be
controlled.
Check the condition of the + fuse board fuse.
Repair it if necessary.
Check the condition of the electrical wiring between track A26 of the fuse box and track B1 of the air
conditioning control panel.
Repair the faulty wiring if necessary.
62-16

c11010.0
AIR CONDITIONING
Fault finding - Interpretation of XR25 bargraphs62
KANGOO
ALL TYPES
Check that the system operates correctly.AFTER
REPAIR
Left-hand bargraph 13 illuminated
AIR CONDITIONING PROHIBITED BY INJECTION
13
NOTES
Fiche n° 61
This bargraph should be extinguished when the engine is running.
If it is illuminated, you can begin the fault finding procedure.
First check that the air conditioning has been selected (selection on the control panel).
Check the continuity of the electrical wiring between track 5 of the injection computer and track 13 of
the air conditioning control unit 30-way connector (P.A. information).
Repair it if necessary.
Check the continuity of the electrical wiring between:
- track 51 of the injection computer and track 18 of the AC computer 30-way connector for D7F and E7J
engines,
- track 19 of the injection computer and track 18 of the AC computer 30-way connector for F8Q engines.
Repair it if necessary.
If the problem persists, check the injection fault finding procedure, as it is a problem related to the
injection.
62-17

c11010.0
AIR CONDITIONING
Fault finding - Customer complaints
62
KANGOO
ALL TYPES
CHART 1
CHART 2
CHART 3
CHART 4
CHART 5
CHART 6
CHART 7
CHART 8
PASSENGER COMPARTMENT FAN DOES NOT OPERATECHART 9
PASSENGER COMPARTMENT INCONVENIENCE
Controls stiffCHART 10
RECIRCULATION FLAP DOES NOT OPERATECHART 11
No cold air
Too cold
Performance poorCHART 12
CHART 13
CHART 14
AIR CONDITIONING PROBLEMS
CHART 15 COOLING FAN ASSEMBLY DOES NOT OPERATE
Air distribution problem
Air flow problem
Heater performance poor
No heat
Too hot
Heating inadequate in the rear
Deicing/demisting performance poor
Ventilation performance poor
62-18

c11010.0
AIR CONDITIONING
Fault finding charts
62
KANGOO
ALL TYPES
Check that the system operates correctly.AFTER
REPAIR
no
no
CHART 1AIR DISTRIBUTION PROBLEMS
Before carrying out any work, check that the customer uses the air conditioning
correctly.
Non regulated air conditioning.
NOTES
yes
yes
A
yes
no
Place the passenger compartment
fan on full,
temperature control on
maximum heat or maximum cold,
and move the air distribution control.
Check that the air output
corresponds to the selection.
Is it correct?
The air distribution is correct.
If necessary, explain how the system works to
the customer again.
Check visually or by touch, on the right-hand
side of the air distribution unit,
that moving the control
moves the sprockets
and the lever.
Do they move?
Check the connection of the cable
to the air distribution unit
and the control panel
and check the condition of the cable and its
retainer. Is it correct?Change the control cable
or repair the connection of the cable (clip)
or change the faulty part
(control panel or distribution unit).
If the fault persists,
remove the air distribution unit and
check the distribution flaps.
Repair or change the assembly.
In the case of a ventilation problem,
check the ventilation ducts
and the vents.
Repair if necessary.
Check the adjustment of the air distribution
flap control cable.
62-19