RENAULT MEGANE SCENIC 1995 Service Repair Manual

UPPER REAR STRUCTURE
Upper hinge mounting support
44S
44-25
644L2-17989
TOL18021R5
L

UPPER REAR STRUCTURE
Lower hinge mounting support
44SLower hinge mounting support
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the left hand light
support.
For standardisation purposes, the left hand light
support is delivered by the Parts Department without
the lower hinge mounting support.
The rear face jig Car. 1563 (Parts Departme
part no. 00 00 156 300) must be used.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
The information on the additional parts will be dealt
with in their appropriate chapters (see contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Assembled part with lower hinge (bolted).
PARTS CONCERNED (thickness in mm):
PRF4424
1Lower hinge mounting support
2Light support5
1
44-26
M

UPPER REAR STRUCTURE
Lower hinge mounting support
44P
44-27
644M1-17988
TOB18017R6
CAA11536-4R8
M

UPPER REAR STRUCTURE
Luggage compartment lid stop mounting support
44Luggage compartment lid stop mounting support
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the complete end
panel or the right hand side end panel, part section.
For standardisation purposes, the end panel is
delivered by the Parts Department without the luggage
compartment lid stop mounting support.
The rear face jig Car. 1563 (Parts Department
part no. 00 00 156 300) must be used.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
The information on the additional parts will be dealt
with in their appropriate chapters (see contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part delivered alone.
PARTS CONCERNED (thickness in mm):
PRF4423
1Luggage compartment lid stop mounting
2Bumper mounting angle brackets
3Light support reinforcement,
4End panel upper cross member
5Bumper mounting angle bracket support1.5
1.8
1
1
1.8
44-28
N

UPPER REAR STRUCTURE
Luggage compartment lid stop mounting support
44
44-29
644N1-17987
TOT18026-3R7
TOT18025-3R5
TOA15608-1R5
N

NON-SIDE OPENING ELEMENTS
Tailgate
48P
148 NON-SIDE OPENING ELEMENTS
Tailgate
REMOVAL
Remove:
– the third brake light,
– the de-icing connections (B),
– the washer jet and disconnect.
Release:
– wiring harness (A),
– the two upper mounting protectors (C),
– the two hinge nuts (E),
– the balancers by removing the locking clips (D),
– the tailgate (this operation should be carried out be
two people for safety reasons).REFITTING
Before refitting it will be necessary to reseal between
the roof rear cross member and the hinges using
beading mastic.
Stick two strips of masking tape to the edge of the
tailgate, to prevent the paintwork from being scratched
during refitting.
Refit in reverse order to removal.
PRF4802
48-1
C

NON-SIDE OPENING ELEMENTS
Tailgate
48P
48-2
SETTINGS
The peripheral play is adjusted via the upper
mountings (A).
NOTE: before beginning the sequence of adjustments,
it will be necessary to loosen the striker plate and lock
mountings to prevent the tailgate becoming locked in
the closed position, when checking the peripheral play.Suppression of beading and adjustment of the
stiffness of closure are carried out at lock (G) and
closure striker plate (H).
These adjustments must not influence the peripheral
play previously adjusted.
NOTE: in all cases, you should begin by adjusting the
contact surfaces at the hinges. See section 40 for
peripheral play.
17631S
16831R
16876R
C

NON-SIDE OPENING ELEMENTS
Luggage compartment lid
48PLuggage compartment lid
INTRODUCTION
The part is delivered by the Parts Department
assembled with:
– the casing (polyester composite),
– the inner metal frame,
– the outer panel (Xénoy).
See Workshop Repair Manual 502 for the repair
methods for plastics.
REMOVAL

with hinges (detailed method below),

without hinges, remove only bolts (A) and (B).
Disconnect the electric supply cable in the left hand
rear wing lining.Remove:
– the luggage compartment lid interior trim (see
section 73-A),
– the emergency spare wheel protector,
– the emergency spare wheel,
– the upper extension on the left hand rear wing panel
(see section 56-A),
– the left hand lower embellisher strip on the luggage
compartment lid (see section 55-H),
– the left hand rear wing extender
(see section 55-D),
– the right hand lower embellisher strip on the luggage
compartment lid (see section 55-H),
– the electric supply cable
(see section 73-A),
– the windscreen wiper arm (see section 56-B),
– the windscreen wiper stop,
– the wiper motor,
– the tailgate closure lock
(see section 52-A),
– the lower tailgate seal,
– the luggage compartment lid handle and lock (see
section 52-A and B),
– the lower balancer,
– the tailgate surround seal,
– the rear floor lining,
– the left hand rear wing interior trim,
– the five mounting bolts (A) on the lower hinge.
PRF4803
17514R
48-3
D

NON-SIDE OPENING ELEMENTS
Luggage compartment lid
48P
48-4
Remove the four mounting bolts (B) from the upper
hinge.
WARNING: at this moment, a second person is
needed.
Remove:
– the three mounting bolts (C) from the upper hinge,– the two mounting bolts (D) on the lower hinge body,
if necessary.
REFITTING
Refit in reverse order to removal.
REMINDER: when refitting the hinges, ensure that the
mating surfaces are sealed with beading mastic (see
Technical Note nËš 396A).
17515R
17517R17628R
D

NON-SIDE OPENING ELEMENTS
Luggage compartment lid
48P
48-5
SETTINGS
In all cases, always begin by adjusting the hinges on
the body at mounting points (E), (F) and (G).
IMPORTANT: it is necessary to fit the peripheral
components and position the emergency spare wheel
to check that the luggage compartment lid is flush.
17517-1R
17628-1R
17514-1R
D