RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16 Injection Workshop Manual

13B-231
MR-372-J84-13B150$893.mif
V10
13B
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests
Part 1. Overpressure valve return flow test:
TEST6 Incorrect operation of the overpressure valve
Is the engine working?
–Fit Mot. 1760 as shown in the tool fitting procedure (see part 2).
– Press the Start button (with card).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the overpressure valve if the diesel length travelled is greater
than 10 cm.
– The overpressure valve return pipe must be fitted to the injector rail.
– Start the engine.
– Set the CLIP diagnostic tool to parameter reading mode.
– Raise the temperature of the engine.
– Display parameter PR063 Fuel temperature. Increase the diesel temperature to above 50°C.
– Switch off the engine.
–Fit Mot. 1760 as shown in the tool fitting procedure (see part 2).
– Display parameter PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the container during engine turnover, as the container will fill up
quickly if the overpressure valve is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3000 rpm, maintain this pressure,
– if the engine speed is greater than 3000 rpm, reduce the engine speed until the rail pressure is 500 bar
and maintain this pressure.
– Maintain these conditions for 1 min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the length of diesel contained in the measuring cylinder.
– Replace the injector rail if the quantity of diesel fuel is greater than 5ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see part 3).
NO
YES
EDC16_V44_TEST6 / EDC16_V48_TEST6 / EDC16_V4C_TEST6

13B-232
MR-372-J84-13B150$893.mif
V10
13B
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests
Part 2: Fitting the tool:
Remove the engine undertray.
Disconnect the overpressure valve return pipe according to the following procedure (do not remove the clips):
– press the clip,
– pull vertically on the end piece (1) of the fuel return pipe.
TEST6
(CONTINUED 1)

13B-233
MR-372-J84-13B150$893.mif
V10
13B
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests
Fit the blanking plugs (B), from the kit (part number 77 01 208 209), on the end pieces of the fuel return pipe. If
Mot.1760 is not fitted immediately on the overpressure valve, place a blanking plug (A) on the overpressure valve
fuel return opening.
TEST6
(CONTINUED 2)
IMPORTANT
The end piece is fragile. Be careful not to break it by pulling it too hard. Replace

13B-234
MR-372-J84-13B150$893.mif
V10
13B
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests
Shown above is the pipe (Mot. 1760) with the end piece (2) on the right and the plug (4) on the left.
Remove the clip and the plug from the end piece (2) of the pipe of tool Mot. 1760, leave the plug (4) in place.
Connect the pipe of Mot. 1760 to the rail overpressure valve (without removing the clip on the overpressure valve):
– press on the clip (1) of the overpressure valve,
– insert the end piece (2) in the overpressure valve fuel return opening.
– do not forget to fit the end piece plug (2) to the overpressure valve fuel return opening using the clip supplied.
Remove the plug (4).
Insert the end of the pipe in the measuring cylinder of the tool Mot. 1760, the measuring cylinder is retrieved from
the tool Mot.1711.
Measure the return flow (see the procedure in part 1 of this test).
TEST6
(CONTINUED 3)

13B-235
MR-372-J84-13B150$893.mif
V10
13B
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests
Part 3: Removing the tool:
Disconnect the pipe of Mot. 1760 on the overpressure valve:
– press on the clip (1) of the overpressure valve,
– pull horizontally on the end piece (2) of the pipe of Mot. 1760 while putting a cloth on the end piece (2) to avoid the
drips.
Lift the end piece (2) vertically so that the diesel fuel contained in the pipe flows into the measuring cylinder of
Mot. 1760.
Remove the plug from the fuel return pipe end piece (2).
Connect the complete fuel return pipe to the overpressure valve.
Wipe up any diesel fuel run-off using a cleaning cloth (part number 77 11 211 707).
TEST6
(CONTINUED 4)
IMPORTANT
Use a cleaning cloth (part number 77 11 211 707) to absorb fuel run-off.

13B-236
DIESEL INJECTION
Fault finding - Glossary13B
V10 MR-372-J84-13B150$940.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4CDIESEL INJECTION
Fault finding - Glossary
(R = Resistance, EGR = Exhaust gas recirculation)Injection computer112-track (BOSCH)
Connectors: black A 32-track, brown B 48-track, grey C 32-track
Atmospheric pressure sensorIntegrated into the computer (BOSCH)
Injector0.33Ω at + 20°C / 2Ω max (BOSCH)
1350 bar
Flow regulator (high pressure
pump)R= 3Ω at + 20°C (BOSCH, CP3.2+ pump type)
Rail pressure sensorRail pressure limiter: opening at around 1600 bar
(BOSCH, bolted to the rail)
Engine speed sensorR = 680 ± 170Ω at + 20°C (MGI)
Camshaft sensorHall effect sensor (ELECTRICFIL)
R = 10250 ± 500Ω at + 20°C (measurement between tracks 2 and 3
of the sensor)
Turbocharger control solenoid
valve15.4 ± 0.7Ω at + 20°C (PIERBURG)
Electric EGR valveTrack 1: + 12 V solenoid
Track 2: + 5 V potentiometer
Track 3: Not usedTrack 4: potentiometer earth
Track 5: solenoid earth
Track 6: potentiometer signal
SOLENOID: R between tracks 1 and 5 = 8 ± 0.5Ω at + 20°C
POTENTIOMETER: R between tracks 2 and 4: 4 ± 2 kΩ at + 20°C
(Pierburg)
EGR by-pass solenoid valveR= 46 ±3Ω at + 25°C
(EATON/BITRON)
Electric damper valveDIRECT CURRENT MOTOR
(VDO)
Air flowmeterTrack 1: air temperature signal
Track 2: flow sensor earth
Track 3: + 5 V flowmeterTrack 4: + 12 V battery
Track 5: air flow signal
Track 6: battery earth
(SIEMENS)
Air temperature sensorR = 3714Ω ± 161 at + 10°C/2448Ω ± 96 at + 20°C/1671Ω ± 59 at
+30°C
Coolant temperature sensorR = 2252Ω ± 112 at 25°C/811Ω ± 39 at 50°C/283Ω ±8 at 80°C
Fuel temperature sensorR = 2051Ω ± 123 at 25°C/810Ω ± 47 ± at 50°C/309Ω ± 17 at 80°C
Accelerator pedal sensorR gang 1 = 1700 ± 900Ω
R gang 2 = 2850 ± 2050Ω
Heater plugR= 0.6Ω at + 20°C/2Ω max
Maximum current drawn: 28 A at 0 seconds/12 A at 10 seconds/9 A after
30 seconds
Diesel fuel temperature sensorAccording to application (ZERTAN)
MR-372-J84-13B150$940.mif