wheel SAAB 9-3 2000 Workshop Manual

204 Car careWhat causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish.
Body panels may rust through if the process
is unchecked. Rusting can occur wherever
water is trapped or where the car’s panels
are continuously damp.
Damage to paint and undercoating by
stones, gravel and minor accidents immedi-
ately exposes metal to air and moisture.
Road salts used for de-icing will collect on
the bottom of the car and promote rusting.
Areas of the country with high humidity have
a greater potential for rust problems, espe-
cially where salt is used on roads or there is
moist sea air. Industrial pollution (fallout)
may also damage paint and promote rust-
ing.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Performa-
tion Limited Warranty described in the war-
ranty booklet.
1Wash the car frequently, and wax at
least twice a year. Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.2Clean the underside of the car during
the winter. Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly. After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check underneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
IB926
Drainage holes in doors
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205 Car care
Inspect the undercoating and touch up if
necessary. Pay particular attention to the
fenders and wheel housings, which are
exposed to abrasion by flying gravel, etc. If
the composition has worn or flaked off, the
steel must be thoroughly cleaned and dried
before a fresh coat is applied. The cleaning
is best done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, otherwise it
may run off or fall off when dry.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-3 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-3’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds
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206 Car care1 A-pillar trim: PP, PP/EPDM.
2 Windshield trim: PP, PP/EPD.
3 Seals: EPDM.
4 Rear-window casing PUR.
5 Trim panel ABS.
6 C/D-pillar trim PP.
7 Rear light cluster: PMMA.
8 Corner filler panel PPO/PA.
9 Rear bumper
Expanded PP core
PP/EPDM sheathing.
10 Fuel tank PE.
11 Side-window casing:
PP/EPDM.
12 Side trim PVC.
13 A-pillar upholstery trim:
PC/ABS, textile.
14 Rearview mirror: ABS.
15 Sill scuff plate: PP/EPDM.
16 Wheel-arch liner: PP.
17 Wheel cover: PA.
18 Direction-indicator lamp lens: PMMA.
19 Front spoiler: PP/EPDM.
20 Front bumper,
cellular core, expanded PP,
sheathing: PP/EPDM.
21 Fan shroud: PP.
22 Radiator grille: ABS.
23 Washer-fluid reservoir: PE.
24 Cowl trim: PC/ASA.
IB927
19 20 21 22 23 24 1 2 3 4
18 1716
15 14 13 12
11 7
10 98 6 5 ABS Acr ylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride
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217 Maintenance and owner assistance
(c.) Check wheel alignment if irregular or premature tire wear is apparent.
(d.) Check and clean rear pads and rear calipers in areas with heavy road salt use.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Chassis
R Ball joint clearance, outer and inner steering joints and
rubber boots""""""""""
R Front suspension, rear axle mountings; retighten"
R Shock absorbers and bushes; tightness and condition"""
R Tire pressure, tread depth and wear (c.)"""""""""""
R Rotate tires, front to rear""""""""""
R Brake pads and discs; wear and condition (d.)""""""""""
R Brake lines and hoses"""""""""""
R Brake fluid level & renewal (max. 2-year intervals)""" ! "" ! "" ! "
R Check parking brake function"""""""""""
R Power steering fluid level"""""""""""
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220 Technical dataGeneral particularsOverall length, with bumper(s):
Coupé/5-door/Convertible____________ 182.3" (4629 mm)
Viggen __________________________ 182.7” (4639 mm)
Overall width, including door mirrors _____ 76.2" (1936 mm)
Maximum height ____________________ 56.2" (1428 mm)
Maximum height when the soft top is being
operated (Convertible) ______________approx. 87"
approx. 2200 mm
Wheelbase ________________________ 102.6" (2605 mm)
Tr a c k :
front, Coupé/5-door/Convertible _______ 57.2" (1452 mm)
front, Viggen ______________________ 57.7” (1466 mm)
rear, Coupé/5-door/Convertible _______ 56.8" (1442 mm)
rear, Viggen ______________________ 57.3” (1456 mm)
Ground clearance at max. weight _______ approx. 3.9"
(100 mm)
Number of occupants, incl. driver:
Coupé and 5-door _________________ 5
Convertible _______________________ 4
Turning circle:
measured at vehicle extremities _______ 36.4 ft. (11.1 m)
curb to curb_______________________ 34.4 ft. (10.5 m)
Gross vehicle
weight (GVW)
Maximum train
weight
(GVW + max.
trailer weight)
Maximum axle
load, front
Maximum axle
load, rear Permissible load (in addition to the driver) = GVW minus curb weight.
The maximum permissible axle load, front or rear, must not be exceeded.
The precise curb weight of the vehicle (weight ready for driving + driver
á 154 lbs. (70 kg) and load capacity are specified in the vehicle registra-
tion documents.Chassis number plate in engine bay Length of the trunk:
rear seat raised, Coupé- and 5-door car 37.0" (940 mm)
rear seat lowered, Coupé- and 5-door car 67.2" (1705 mm)
Volume of trunk according to SAE:
with parcel shelf, Coupé- and 5-door car 15.9 cu.ft.
(451 dm
3)
whole rear seat tipped forward,
Coupé- and 5-door car _____________ 46.0 cu.ft.
(1303 dm3)
Convertible, soft top up _____________ 12.5 cu.ft.
(354 dm3)
Convertible, soft top down ___________ 10.1 cu.ft.
(285 dm3)
IB541
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221 Technical data
Weight ready for driving (i.e. with full fuel
tank, washer- fluid reservoir, standard
tools and spare wheel)
Coupé ___________________________ 2990-3170 lbs.
(1355-1440 kg)
Viggen, Coupé ____________________ 3090-3160 lbs.
(1405-1435 kg)
5-door ___________________________ 3030-3220 lbs.
(1375-1460 kg)
Viggen, 5-door ____________________ 3140-3210 lbs.
(1425-1455 kg)
Convertible _______________________ 3130-3260 lbs.
(1420-1480 kg)
Viggen, Convertible ________________ 3220-3230 lbs.
(1460-1465 kg)Gross vehicle weight (GVW)
Coupé ___________________________ 3930-4060 lbs.
(1785-1840 kg)
Viggen, Coupé ____________________ 4060 lbs. (1840 kg)
5-door __________________________ 3980-4100 lbs.
(1805-1860 kg)
Viggen, 5-door ____________________ 4100 lbs. (1860 kg)
Convertible ______________________ 3920-3990 lbs.
(1780-1810 kg)
Viggen, Convertible ________________ 3970 lbs. (1800 kg)
Maximum axle load
front ____________________________ 2300 lbs. (1045 kg)
rear ____________________________ 1930 lbs. (875 kg)
Weight distribution:
Curb weight, front/rear ______________ approx. 62/38 %
GVW, front/rear ___________________ approx. 58/42%
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227 Technical data
Brake system Rims and tires Footbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo, diagonally
split circuits
Parking brake ______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Do not use DOT 5
Disc diameter:
front, Coupé/5-door/Convertible _______ 11.4" (288 mm)
front, Viggen ______________________ 12.0” (306 mm)
rear ____________________________ 11.3" (286 mm)
Total friction area of brake pads:
front, Coupé/5-door/Convertible _______ 34.4 in² (224 cm²)
front, Viggen ______________________ 35.9 in² (234 cm²)
rear ____________________________ 14.2 in² (92 cm²)Rim size:
Coupé/5-door/Convertible ___________ 6.5 x 15 or 6.5 x 16
Viggen __________________________ 7.5 x 17
Viggen must use 6.5 x 16 or 7 x 17
Tire sizes (summer tires):
6.5 x 15 (not Viggen) _______________ 195/60 R15
6.5 x 16__________________________ 205/50 R16
7.5 x 17 Viggen only ________________ 215/45 R17
Tire sizes (winter tires):
6 x 15 (not Viggen) _________________ 185/65 R15 M+S
195/60 R15 M+S
6.5 x 16 _________________________ 205/50 R16 M+S
Recommended rims for snow chains:
Coupé/5-door/Convertible ___________ 6 x 15
Viggen __________________________ 6.5 x 16
Spare wheel:
Tire:
Coupé/5-door/Convertible ___________ T115/70 R15
Viggen __________________________ T115/70 R16
Rim:
Coupé/5-door/Convertible ___________ 4.0 x 15
Viggen __________________________ 4.0 x 16
Maximum life _____________________ 2000 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)
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228 Technical data NOTESnow chains
Snow chains must not be fitted to the rear wheels and must be
used on the following tire/wheel combinations.
Wheel Tire
6 x 15 _________ 185/65 R15 M+S (not Viggen),
195/60 R15 (not Viggen) or
195/60 R15 M+S (not Viggen)
6.5 x 15________ 195/60 R15 (not Viggen)
6.5 x 16________ 205/50 R16 or 205/50 R16 M+S
Max. speed is 30 mph (50 km/h).
Consult your authorized Saab dealer of approved snow chains.NOTECoupé/5-door/Convertible: Bigger rims than 16” must not be
used. The offset of the rims must not exceed 49 mm.
Viggen: Bigger rims than 17” must not be used.
The offset of the rims must not exceed 42 mm.
Front-wheel angles:
Toe-in, measured on the wheel rim ____ 1.5±0.5 mm
Viggen __________________________ 1.3±0.3 mm
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229 Technical data
Plates and labelsIn contacts with your Saab dealer it may
sometimes be necessary to quote the car’s
chassis, engine and gearbox numbers.
1 Modification identity plate (in the spare
wheel compartment). On certain model
variants, the plate is located on the
right-hand door pillar.
2 V.I.N. number inside windshield.
3 Certification label.
4 Gearbox number.
5 Engine number.
6 Label for tire pressures and color codes
(trim and body).
7 Chassis number.
8 Chassis number (stamped on body).
9 Vehicle Emission Control Information.
10 Spark ignition system information
(Canada only)
4728473IB1368
CANADA US
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233 Index
Index
AA/C system, fault diagnosis
_______ 207
A/C system, maintenance
_________ 207
ACC
__________________________ 80
ACC, useful tips
_________________ 88
Adjustment, steering wheel
________ 118
Air conditioning (A/C),
fault diagnosis and maintenance
__ 207
Airbag
_________________________ 22
Alarm _________________________ 35
Alarm functions
__________________ 38
Alarm signals
___________________ 38
Anticorrosion treatment
___________ 203
Anti-theft safety, alarm ____________ 35
Ashtray
_______________________ 123
Audio System
___________________ 90
Automatic climate control (ACC)
_____ 80
Automatic transmission
___________ 141
BBattery
_______________________ 177
Boost starting from donor battery
___ 162
Brake fluid, check
_______________ 176
Brake fluid, grade _______________ 227
Brake pad wear indicators
________ 176
Brakes
________________________ 149Braking
_______________________ 149
Bulb table _____________________ 186
CCD changer
____________________ 101
CD player
______________________ 99
CHECK messages
____________ 63
, 68
CHECKING
__________________ 63
, 68
Cabin lighting
__________________ 121
Calibration, ACC _________________ 86
Car alarm
______________________ 35
Car phone, installation
___________ 109
Cassette player
__________________ 96
Center console compartment
______ 123
Central locking
__________________ 30
Change of address notification
_____ 214
Changing a wheel
_______________ 196
Changing bulbs
_________________ 181
Changing the coolant
____________ 175
Changing the engine oil __________ 173
Changing wiper blades
___________ 179
Chassis number
________________ 229
Child car seats
__________________ 18
Child safety
_____________________ 18
Child safety locks, rear doors
_______ 33
Child seats
_____________________ 18
Cigar lighter ____________________ 123
Cleaning the soft top
______________ 51
Climate-control system, manual
_____ 76
Clock
__________________________ 69Condensation water, A/C
__________ 78
Condensation water, ACC __________ 81
Convertible
_____________________ 42
Coolant
_______________________ 174
Courtesy Headlight Feature
________ 72
Cruise Control
__________________ 148
Cup holder
_____________________ 122
DDICE/TWICE
___________________ 188
Date code, tires _________________ 195
Dim low beam
___________________ 71
Dimmer
________________________ 74
Direction indicators
_______________ 72
Direction-indicator stalk
____________ 72
Dome lighting
__________________ 121
Door mirrors
___________________ 124
Drive belt
______________________ 179
Driving in deep water
_____________ 166
Driving in hot weather ____________ 156
Driving technique
________________ 153
Driving with a compact spare wheel
_ 165
Driving with a roof load
___________ 158
Driving with the trunk lid open
______ 166
EEconomical motoring
_____________ 153
Electrical system, technical data
____ 225
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