brake SATURN OUTLOOK 2007 Service Manual

Parking on Hills
{CAUTION:
You really should not park your vehicle,
with a trailer attached, on a hill. If
something goes wrong, your rig could
start to move. People can be injured, and
both your vehicle and the trailer can be
damaged.
But if you ever have to park your rig on a hill,
here’s how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P).
When parking uphill, turn your wheels away
from the curb. When parking downhill,
turn your wheels into the curb.
2. Have someone place chocks behind the trailer
wheels.3. When the chocks are in place, release
the regular brakes until the chocks absorb
the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P).
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the
chocks.
4. Stop and have someone pick up and store the
chocks.
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Maintenance When Trailer Towing
Your vehicle will need service more often when
you’re pulling a trailer. SeeScheduled
Maintenance on page 488for more information.
Things that are especially important in trailer
operation are automatic transmission uid (don’t
overll), engine oil, axle lubricant, drive belt,
cooling system and brake system. Each of these
is covered in this manual, and the Index will
help you nd them quickly. If you’re trailering, it’s
a good idea to review this information before
you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
Your vehicle is equipped with the following wiring
harness for towing a trailer.
Basic Trailer Wiring
The trailer wiring harness, with a seven-pin
connector, is located at the rear of the vehicle and
is tied to the vehicle’s frame. The harness
connector can be plugged into a seven-pin
universal heavy-duty trailer connector available
through your dealer/retailer.
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The seven-wire harness contains the following
trailer circuits:
Yellow: Left Stop/Turn Signal
Dark Green: Right Stop/Turn Signal
Brown: Taillamps
White: Ground
Light Green: Back-up Lamps
Red: Battery Feed*
Dark Blue: Trailer Brake*
*The fuses for these two circuits are installed in
the underhood electrical center, but the wires
are not connected. They should be connected by
your dealer/retailer or a qualied service center.If you are charging a remote (non-vehicle) battery,
press the tow/haul mode button located at the
end of the shift lever. This will boost the vehicle
system voltage and properly charge the battery. If
the trailer is too light for tow/haul mode, you
can turn on the headlamps (Non-HID only) as a
second way to boost the vehicle system and
charge the battery.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat
during severe operating conditions. SeeEngine
Overheating on page 400.
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Service........................................................ 377
Accessories and Modications................... 377
California Proposition 65 Warning.............. 378
Doing Your Own Service Work.................. 378
Adding Equipment to the Outside of
Your Vehicle.......................................... 379
Fuel............................................................. 379
Gasoline Octane........................................ 379
Gasoline Specications.............................. 379
California Fuel........................................... 380
Additives................................................... 380
Fuels in Foreign Countries........................ 381
Filling the Tank......................................... 381
Filling a Portable Fuel Container............... 384
Checking Things Under the Hood.............. 384
Hood Release........................................... 385
Engine Compartment Overview.................. 386
Engine Oil................................................. 387
Engine Oil Life System.............................. 390
Engine Air Cleaner/Filter............................ 392
Automatic Transmission Fluid.................... 394
Engine Coolant.......................................... 396
Radiator Pressure Cap.............................. 399
Engine Overheating................................... 400Overheated Engine Protection
Operating Mode..................................... 402
Cooling System......................................... 402
Power Steering Fluid................................. 408
Windshield Washer Fluid........................... 409
Brakes...................................................... 410
Battery...................................................... 413
Jump Starting............................................ 414
All-Wheel Drive........................................... 420
Headlamp Aiming........................................ 421
Bulb Replacement....................................... 422
High Intensity Discharge (HID) Lighting..... 422
Halogen Bulbs........................................... 422
License Plate Lamp................................... 423
Replacement Bulbs................................... 423
Windshield Wiper Blade Replacement....... 424
Tires............................................................ 425
Tire Sidewall Labeling............................... 426
Tire Terminology and Denitions............... 429
Ination - Tire Pressure............................. 432
Tire Pressure Monitor System................... 433
Tire Inspection and Rotation...................... 438
When It Is Time for New Tires.................. 440
Section 5 Service and Appearance Care
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Service
Your dealer/retailer knows your vehicle best and
wants you to be happy with it. We hope you will go
to your dealer/retailer for all your service needs.
You will get genuine Saturn parts and
Saturn-trained and supported service people.
We hope you will want to keep your Saturn vehicle
all Saturn. Genuine Saturn parts have one of
these marks.
Accessories and Modications
When you add non-Saturn accessories to your
vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags,
braking, stability, ride and handling, emissions
systems, aerodynamics, durability, and electronic
systems like anti-lock brakes, traction control,
and stability control. Some of these accessories
may even cause malfunction or damage not
covered by warranty.
Saturn accessories are designed to complement
and function with other systems on your vehicle.
Your Saturn retailer can accessorize your vehicle
using genuine Saturn accessories. When you go to
your Saturn retailer and ask for Saturn accessories,
you will know that Saturn-trained and supported
service technicians will perform the work using
genuine Saturn accessories.
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Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite the
gasoline vapor. You can be badly burned
and your vehicle damaged if this occurs.
To help avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with the
inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
Do not use a cellular phone while
pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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A. Radiator Pressure Cap (Out of View). See
Radiator Pressure Cap on page 399.
B. Engine Coolant Recovery Cap. SeeCooling
System on page 402.
C. Underhood Fuse Block. SeeUnderhood Fuse
Block on page 479.
D. Remote Positive (+) Terminal. SeeJump
Starting on page 414.
E. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 408.
F. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 387.
G. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 387.
H. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 394.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 410.
J. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 392.
K. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 409.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 386
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil
several minutes to drain back into the oil
pan. If you do not do this, the oil dipstick might
not show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
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Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a level place. Keep the
engine running.
2. With the parking brake applied, place the shift
lever in PARK (P).
3. With your foot on the brake pedal, move the
shift lever through each gear, pausing for
about three seconds in each one. Then,
position the shift lever in PARK (P).
4. Let the engine run at idle for three to
ve minutes.
Then, without shutting off the engine, follow these
steps:
The transmission uid
dipstick cap has this
symbol on it, and
is located near the front
of the engine
compartment.SeeEngine Compartment Overview on page 386
for more information on location.
1. Remove the dipstick and wipe it with a clean
rag or paper towel.
2. Reinstall back in all the way, wait
three seconds and then pull it back out
again.
3. Check both sides of the dipstick, and read the
lower level. The uid level must be in the
crosshatched area.
4. If the uid level is in the acceptable range,
twist & lock dipstick cap in place.
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Brakes
Brake Fluid
The brake master
cylinder reservoir is
lled with DOT-3 brake
uid. SeeEngine
Compartment Overview
on page 386for the
location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst
is that the brake uid goes down to an acceptable
level during normal brake lining wear. When
new linings are put in, the uid level goes back
up. The other reason is that uid is leaking out of
the brake system. If it is, you should have the
brake system xed, since a leak means that
sooner or later the brakes will not work well.So, it is not a good idea to top off the brake uid.
Adding brake uid will not correct a leak. If you add
uid when the linings are worn, then you will have
too much uid when you get new brake linings. You
should add or remove brake uid, as necessary,
only when work is done on the brake hydraulic
system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn if
the engine is hot enough. You or others
could be burned, and your vehicle could be
damaged. Add brake uid only when work
is done on the brake hydraulic system.
When the brake uid falls to a low level, the brake
warning light comes on. SeeBrake System
Warning Light on page 217.
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What to Add
When you need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants
on page 497.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
helps keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake
system, the brakes may not work well.
This could cause a crash. Always use the
proper brake uid.Notice:
Using the wrong uid can badly damage
brake system parts. For example, just a
few drops of mineral-based oil, such
as engine oil, in the brake system can
damage brake system parts so badly that
they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can
be damaged. Be careful not to spill brake
uid on your vehicle. If you do, wash it
off immediately. SeeWashing Your Vehicle
on page 468.
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