ignition Seat Toledo 2012 Workshop Manual

154Driving and the environment
New tyres
New tyres must be submitted to “running in”, given that initially their grip is
not yet at the maximum level. During approximately the first 500 km (120
miles) drive very carefully. 
New brake pads
New brake pads do not yet provide maximum friction capacity. New brake
pads must be “run in” first. During approximately the first 200 km (120
miles) drive very carefully. 
Catalytic converter
An exhaust gas emission control system (catalytic converter) that functions
perfectly is vitally important for vehicle operation that respects the environ-
ment.
Please observe the following indications:
● Refuel only using unleaded petrol ⇒ page 172, Unleaded petrol in pet-
rol engine vehicles.
● Do not add too much oil to the engine ⇒ page 177, Checking the en-
gine oil level;.
● Do not switch off the ignition while driving.
If you are required to drive in a country where unleaded fuel is not available
and when returning to a country where using a catalytic converter is obliga-
tory, the catalytic converter must be replaced.
WARNING
● Due to the high temperatures that the catalytic converter can reach,
the vehicle must be stopped so that the catalytic converter does not
come into contact with easily flammable material underneath the vehicle.
Risk of fire!
● Never use substances for additional underbody protection or anti-cor-
rosion for the exhaust pipes, the catalytic converter or the antithermic
screen. Risk of fire!
CAUTION
● Never completely empty the tank! An irregular fuel supply can cause ig-
nition faults, which can result in damage to a substantial amount of engine
parts and the exhaust system.
● Refuelling just once with leaded petrol disables the exhaust system! 
Economical and ecological driving General notes
Fuel consumption, environmental impact and engine, brake and tyre wear
depend largely on three factors:
● personal driving style
● the conditions in which the vehicle is used
● prior technical conditions
By adopting an economical driving style and anticipating the traffic situa-
tion ahead, you can easily reduce fuel consumption by 10-15%. 

164Care of the vehicle and cleaning
Care of the vehicle and cleaning
Care of the vehicle
Introduction
Regular and suitable care helps to maintain the useful life of your vehicle.
This may also be one of the requirements for upholding any warranty claims
in the event of corrosion or paint defects.
We recommend you use cleaning products from the SEAT Original Accesso-
ries programme available in SEAT dealers. Please follow the instructions for
use on the packaging.
WARNING
● Cleaning products and other materials used for car care can damage
the health if misused.
● Always keep car care materials in a safe place out of the reach of chil-
dren. Risk of poisoning!
● When washing the car during the winter season: Moisture and ice on
the brakes may affect braking efficiency. Risk of accident!
● The ignition must always be switched off when the car is washed.
Risk of accident!
● Do not clean the underside of the car or inside the wheel arches with-
out protecting your hands and arms. You may cut yourself on sharp metal
parts!
● Perfumes and air fresheners inside the vehicle may be harmful to
health at high temperatures in the interior.
CAUTION
● Check the colour stability of your clothing to avoid damaging or visibly
staining the fabric (leather), upholstery and fabric trim.
● Cleaning products containing solvents may damage the material being
cleaned.
● Do not wash the vehicle in direct sunlight. Risk of damage to paintwork.
● If washing the vehicle with a hose in winter, do not direct the jet of water
directly at the locks or at the door seals or bonnet. Risk of freezing.
● Do not use insect sponges or abrasive household sponges, etc. on pain-
ted surfaces. Risk of damage to the painted surface.
● Do not put stickers on the inner side of the window in areas where heat-
ing elements or the aerial is located. This could cause damage and, in the
case of the aerial, radio and navigation system reception faults.
● Do not clean the inner side of the window with sharp objects or corro-
sive or acidic cleaning products. Risk of damaging the heating elements or
the aerial.
● Do not attach any fragrance or air freshener to the dash panel. Risk of
damage to the dash panel.
● To avoid damaging the parking aid system sensors, spray them only
briefly at a minimum distance of 10 cm when cleaning the vehicle with a
high-pressure or steam cleaner.
● Do not clean the roof panel with a brush. Risk of damage to the panel
surface!
For the sake of the environment
● The packaging of the product used to care for your vehicle is hazardous
waste. It must be disposed of according to current local law.
● Only wash the car in special wash bays. 

171
Checking and refilling levels
Checking and refilling levels Fuel
Introduction
The correct type of fuel for your vehicle is indicated on a sticker on the in-
side of the fuel tank flap, along with the tyre size and pressure. ⇒ Fig. 115
 .
The scraper ⇒  Fig. 115  to remove snow and ice from windows and mirrors
⇒  page 167, Windows and exterior mirrors is located on the inside of the
fuel tank flap.
WARNING
Observe all relevant statutory regulations on transporting spare fuel can-
isters. For safety reasons, we do not recommend carrying a spare canister
in the vehicle. The canister could be damaged in an accident and fuel
may leak. Risk of fire!
CAUTION
● Never completely empty the tank! If there is an irregular fuel supply, mis-
firing can occur that can cause damage to many of the engine parts and the
exhaust system.
● If any fuel is spilt onto the paintwork of the vehicle, it should be re-
moved immediately. Risk of damage to paintwork! Refuelling
Fig. 115 Vehicle as seen from the rear right: Fuel tank flap/fuel tank flap with tank un-
screwed cap attached
Opening the tank cap
– Press the flap in the direction of the arrow 1
⇒ Fig. 115.
– Open the cover in the direction indicated by the arrow 2
.
– Hold onto the fuel tank cap with one hand and unlock it using
the ignition key, turning it anti-clockwise.
– Unscrew the tank cap anti-clockwise and place it on top of the
tank flap ⇒ Fig. 115 .
Closing the tank cap
– Screw the tank cap clockwise until it clicks into place.
– Hold onto the fuel tank cap with one hand and lock it using the
ignition key, turning it clockwise 
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173
Checking and refilling levels
conditions for correct engine running. We do not, therefore, recommend
adding additives to the fuel.
CAUTION
● All SEAT vehicles with petrol engines can only run on unleaded petrol.
Refuelling just once with leaded petrol disables the exhaust system!
● Use of petrol with a lower RON to that prescribed could damage the en-
gine components.
● Under no circumstances may additives be used that contain metal parti-
cles (metal additives), primarily manganese and iron. LRP (lead replacement
petrol) fuels containing metal (metal additives) cannot be used. Risk of
damage to most engine parts or the exhaust system!
● Fuels marked as containing metal on the garage fuel pump cannot be
used. Risk of damage to most engine parts or the exhaust system!
● The use of unsuitable additives in petrol can cause damage to most en-
gine parts or the exhaust system. 
Diesel fuel
Your vehicle can only run on diesel fuel that complies with the Standard EN
590 (in Germany, also DIN 51628, in Austria also ÖNORM C 1590 , in Russia
also GOST R 52368-2005/EN 590:2004 ).
Winter driving – winter-grade diesel
In winter use diesel fuel that complies with the Standard EN 590 (in Germa-
ny, also DIN 51628, in Austria also ÖNORM C 1590, in Russia also GOST R
52368-2005/EN 590:2004). “Winter-grade diesel” still performs well at
-20 °C (-4 °F).
In countries with other weather conditions, diesel is often available that be-
haves differently with regards to the temperature. The authorised SEAT deal-
ers and petrol stations in each country will inform you on the normal diesel
fuel of the country in question. Preheating the fuel filter
The vehicle is fitted with a glow plug system for the fuel filter. Therefore, the
reliability of the diesel is ensured at ambient temperatures of down to ap-
prox. -25 °C (-13 °F).
Fuel additives
Fuel additives, known as “thinners” (petrol or similar substances) should
not be mixed with the diesel fuel.
CAUTION
● Even one tankful of diesel fuel that does not comply with the standard
could damage engine parts, the fuel system and the exhaust system!
● If fuel different to the prescribed diesel fuel (e.g. petrol) is used by mis-
take, never start the engine or switch on the ignition! Risk of serious dam-
age to the engine! Contact an authorised SEAT dealer to clean the engine
fuel system.
● Water allowed to collect in the fuel filter can cause engine faults.
● Your vehicle is not prepared for use of biofuel (RME) and, therefore, this
fuel must not be used for refuelling or driving. The use of biofuel (RME)
could cause serious damage to the engine or the fuel system. 
Engine compartment
Introduction
Always be aware of the danger of injury and scalding as well as the risk of
accident or fire when working in the engine compartment, e.g. when check-
ing and refilling fluids. Therefore, always observe the warnings and follow
all general safety precautions. The engine compartment of any motor vehi-
cle is a potentially hazardous area . 
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174Checking and refilling levels
WARNING
● Never open the bonnet if you see steam, smoke or coolant escaping
from the engine compartment. Risk of scalding! Wait until no steam or
coolant can be seen before opening the bonnet.
● Switch off the engine and remove the key from the ignition.
● Engage neutral in vehicles with manual gearbox and move the selec-
tor lever to position P in vehicles with automatic gearbox.
● Apply the handbrake firmly.
● Wait for the engine to cool down.
● For safety reasons, the bonnet must always be closed when the vehi-
cle is moving. Therefore, after closing the bonnet always check that it is
properly secured.
● Should you notice that the bonnet is not safely secured when the ve-
hicle is moving, stop the vehicle immediately and close the bonnet prop-
erly. Risk of accident!
● Keep children away from the engine compartment.
● Do not touch hot engine parts. Risk of burns!
● Never spill fluids on hot engine compartments. These fluids can
cause a fire (e.g. antifreeze in coolant).
● Take care not to cause short circuits in the electrical system, especial-
ly when working on the battery.
● Never touch the radiator fan when the engine is hot. The fan may start
running suddenly!
● Do not unscrew the cap on the coolant expansion tank when the en-
gine is hot. The cooling system is under pressure!
● Protect face, hands and arms from any hot steam or hot coolant re-
leased by covering the cap with a large, thick rag when opening the ex-
pansion tank.
● Do not leave any objects, such as cloths and tools, in the engine com-
partment.WARNING (Continued)
● When working underneath the vehicle, secure it so that it cannot roll
away and support it safely on suitable supports. The hydraulic jack is not
sufficient for this purpose. Risk of injuries!
● If any tests have to be performed with the engine running, there is an
extra safety risk from rotating parts, such as the drive belt, alternator
and radiator fan, etc., and from the high-voltage ignition system. You
should also note the following:
–Never touch the electrical wiring of the ignition system.
– Keep away from moving engine parts when wearing jewellery,
loose clothing or long hair. Risk of fatal injuries! All jewellery must be
removed, hair tied back and close-fitting clothing worn.
● Observe the following additional warnings if work on the fuel system
or the electrical system is necessary.
–Always disconnect the battery from the onboard network.
– Do not smoke.
– Never work near naked flames.
– Always keep an approved fire extinguisher immediately available.
CAUTION
● When topping up fluids, make sure the correct fluid is put into the cor-
rect filler opening. Otherwise this can cause serious malfunctions or engine
damage!
● Never open the bonnet using the release catch. Risk of damage.
For the sake of the environment
Due to the environment-friendly disposal of fluids, the equipment necessary
and the knowledge required, fluids must be changed by an authorised SEAT
dealer during the service inspections of the vehicle. 

177
Checking and refilling levels
Oil properties
Engine typeSpecificationPetrol without flexible service in-
tervalVW 502 00/VW 504 00
Petrol with flexible service inter-
val (LongLife)VW 504 00
Diesel. Engines with no Particu-
late Filter (DPF)VW 505 01/VW 506 01/VW 507 00
Diesel. Particulate Filter Engines
(DPF).
With or without flexible service in-
terval (with and without Long-
life) a)VW 507 00
a)
Only use recommended oils, otherwise you may damage the engine.
Engine oil additives
No type of additive should be mixed with the engine oil. The deterioration
caused by these additives is not covered by the warranty.
Note
Before a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. This way, the
correct engine oil will always be available for a top-up if needed. Checking the engine oil level
Fig. 118 Engine oil dip-
sticks
The dipstick shows the engine oil level. ⇒ Fig. 118.
Checking oil level
– Park the vehicle on a level surface and ensure the engine is at
operating temperature.
– Switch the ignition off.
– Open the bonnet.
– Wait a few minutes for the engine oil to flow back to the sump
and remove the dipstick.
– Wipe the dipstick with a clean cloth and insert it again as far as
it will go.
– Then pull the dipstick out again and check the oil level. 
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179
Checking and refilling levels
Coolant
General notes
The cooling system is factory-filled with an anti-freeze product.
Coolant consists of a mixture of water and 40% anti-freeze additive. This
mixture gives the required anti-freeze protection at temperatures down to
-25 °C (-13 °F) and protects the cooling and heating system against corro-
sion. It also prevents scaling and raises the boiling point of the coolant con-
siderably.
The coolant concentration must not be reduced by adding water, even in
warmer seasons or in warm countries. The concentration of the anti-freeze
additive in the coolant must be at least 40 %.
If greater anti-freeze protection is required in very cold climates, the propor-
tion of the anti-freeze additive can be increased, but only up to 60 % (anti-
freeze protection down to approx. -40 °C (-40 °F)). Any excess in this propor-
tion would reduce the anti-freeze protection and affect the cooling effect.
Vehicles in countries with a cold climate are supplied with coolant protec-
tion down to around -35 °C (-31 °F). The proportion of anti-freeze additive in
these countries should always be at least 50 %.
The type of anti-freeze to be used for topping up is indicated on the coolant
tank cover ⇒ Fig. 119.
Amount of coolant
Petrol enginesTop-up quantity (in litres)1.2 l/55 kW MPI4,21.2 l/63 kW TSI7,01.2 l/77 kW TSI7,01.4 l/90 kW TSI7,0
Diesel enginesTop-up quantity (in litres)1.6 l/77 kW TDI CR6,5
CAUTION
● Anti-freeze that does not correspond to the correct specification may
particularly affect corrosion protection considerably.
● Faults caused by corrosion may lead to coolant leaks. Risk of serious en-
gine faults! 
Checking coolant level
Fig. 119 Engine com-
partment: Coolant tank
The coolant expansion tank is located in the engine compartment
of the vehicle.
– Switch the ignition off.
– Open the bonnet ⇒ page 173.
– Read off the coolant level on coolant expansion tank ⇒ 
Fig. 119.
When the engine is cold, the coolant should be between marks 
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180Checking and refilling levels
B
(min.) and A (max.). When the engine is hot, it may be
slightly above mark A (max.).
The warning lamp  (red) in the general instrument panel ⇒ page 68, Cool-
ant level and temperature  will appear when the coolant level is too low.
However, we recommend checking the coolant level directly in the tank.
Coolant loss
Any loss of coolant normally indicates a leak. It is not sufficient merely to
top up the coolant. The cooling system should be inspected by an Official
Service without delay.
CAUTION
In the event of a fault that causes the engine to overheat, contact an author-
ised SEAT dealer immediately, as this could damage the engine. 
Topping up coolant
– Switch the ignition off.
– Wait for the engine to cool down.
– Cover the cap on the coolant expansion tank ⇒ Fig. 119 with a
cloth and carefully unscrew the cap.
– Refill the level of coolant.
– Screw the cap on again until it clicks into place.
Do not use a different type of additive if the prescribed anti-freeze additive
is not available, in the event of an emergency. In this case, use only water
and bring the coolant concentration back up to the correct level as soon as
possible at an Official Service. Always top up with unused coolant.
Never fill the coolant tank above mark
A
(max.) ⇒ Fig. 119 Excess coolant
is forced out of the cooling system through the overpressure valve in the fill-
er cap of the expansion tank when the engine heats up.
WARNING
● The anti-freeze additive and, therefore, the entire coolant, are a
health hazard. Avoid touching the coolant. Coolant fumes are also a
health hazard. Store the coolant additive in a safe place out of the reach
of children. Risk of poisoning!
● If splashed into eyes, rinse immediately with clean water and seek
immediate medical advice.
● Seek immediate medical advice if the coolant is accidentally inges-
ted.
CAUTION
If the engine oil cannot be topped up under the given conditions,  do not
drive on. We recommend contacting an authorised SEAT dealer, as this can
damage the engine. 
Radiator fan
The radiator is driven by an electric motor and controlled according to the
temperature of the coolant.
After the engine has been stopped and the ignition switched off, the radia-
tor fan may continue running for around 10 minutes. 

181
Checking and refilling levels
Brake fluid Checking brake fluid level
Fig. 120 Engine com-
partment: Brake fluid res-
ervoir
The brake fluid reservoir is located in the engine compartment of
the vehicle.
– Switch the ignition off.
– Open the bonnet ⇒ page 173.
– Check the brake fluid level in the reservoir ⇒ Fig. 120. It should
be between the “MIN” and “MAX” marks.
The fluid level drops slightly after a period of time due to automatic com-
pensation for brake pad wear. This is quite normal.
However, if the level goes down noticeably in a short time, or drops below
the “MIN” mark, there may be a leak in the brake system. If the brake fluid
level in the reservoir is too low, this will be indicated by the warning lamp in
the instrument panel 
⇒  page 66, Brake system .
WARNING
If the fluid level has dropped below the MIN mark,  do not drive on.
Risk of accident! Seek professional help.

Changing brake fluid
Brake fluid absorbs moisture. Therefore, it gradually absorbs moisture from
the atmosphere. If the water content in the brake fluid is too high, the brake
system could corrode. The water content also reduces the boiling point of
the brake fluid.
The brake fluid must comply with one of the following standards or specifi-
cations:
● VW 50114
● FMVSS 116 DOT4
WARNING
Heavy use of the brakes may cause a vapour lock if the brake fluid is left
in the brake system for too long. This would seriously affect the efficien-
cy of the brakes and the safety of the vehicle.
CAUTION
Brake fluid damages the vehicle paintwork. 
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183
Checking and refilling levels
Incorrect handling of the vehicle battery could lead to damage. We therefore
recommend all work on the vehicle battery be performed by an authorised
SEAT dealer.
Always be aware of the danger of injury and scalding as well as the risk of
accident or fire when working on the battery and the electrical system.
Therefore, always observe the warnings and follow all general safety pre-
cautions.
WARNING
● Battery acid is very corrosive, therefore, the battery must be handled
with the utmost care. Wear protective gloves and protect your eyes and
skin when handling batteries. The corrosive fumes in the air irritate and
inflame the respiratory tract and cause conjunctivitis. It corrodes tooth
enamel and causes deep, difficult-to-heal wounds when in contact with
the skin. Repeated contact with diluted acids causes skin disease (in-
flammation, ulcers and fissures). When in contact with water, acids dilute
and develop a great deal of heat.
● Do not tilt the battery, as acid could leak out of the vapour vents. Pro-
tect your eyes with glasses or a protective helmet! Risk of blindness! If
acid should splash into the eyes, rinse the affected eye immediately for
several minutes using clean water. Then seek medical care immediately.
● Neutralize any acid splashes on the skin or clothing with soap solu-
tion as quickly as possible and rinse off with plenty of water. If acid is
swallowed by mistake, consult a doctor immediately.
● Keep children away from the battery.
● Hydrogen is released and a highly explosive mixture of gases is gen-
erated when the battery is under charge. Sparks when disconnecting or
releasing cable terminals with the ignition switched on could also cause
an explosion.
● A short circuit is produced if the battery terminals are bridged, e.g.
using metal objects, cables, etc. Possible consequences of a short cir-
cuit: melting of lead plates, battery explosion and fire, splashing acid.
WARNING (Continued)
● The following is forbidden while working on the battery: fire and open
flames, smoking and activities that could produce sparks. Avoid causing
sparks when handling cables or electrical apparatus. Risk of injury in the
event of large sparks.
● Before working on the electrical system, you must switch off the en-
gine, the ignition and all electrical components and disconnect the cable
from the negative terminal (-) of the battery. To change a bulb, simply
switch off the corresponding light.
● Never charge a frozen or thawed out battery. Risk of explosion and
acid burns! Replace a frozen battery.
● Never use the jump leads on batteries in which the electrolyte level is
too low. Risk of explosion and acid burns.
● Never use a damaged battery. Risk of explosion! Replace a damaged
battery immediately.
CAUTION
● Never disconnect the battery when the ignition is switched on, as the
electrical system (electronic components) of the vehicle could be damaged.
When disconnecting the battery from the vehicle electrical system, discon-
nect its negative terminal (-) first. Only then may the positive terminal (+) be
disconnected.
● When connecting the battery, connect the positive terminal (+) first. On-
ly then may the negative terminal (-) be connected. The battery cables must
never be connected to the wrong battery terminals. Risk of burning the elec-
trical installation.
● Make sure the battery acid does not come into contact with the body-
work. Risk of paintwork damage.
● Do not expose the battery to direct sunlight to protect it from ultraviolet
radiation. 
Safety FirstOperating instructionsPractical TipsTechnical specifications