engine coolant SSANGYONG MUSSO 2003 Service Manual
Page 1381 of 1574
5-14 ELECTRICAL WIRING DIAGRAMS
4) DSL LA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C106 (4Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212 34
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C106
Generator
L
B+ P 2
C109
10
C106
F(I)
I.C Regulator 3
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY
BY BY
YB
Starter Motor "2"
Preheat'g Unit
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C106
RL RL
1
C109
9
G104
Page 1391 of 1574
5-24 ELECTRICAL WIRING DIAGRAMS
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, MAP, CKP), CAM SHAFTACTUATOR CIRCUIT (1) W/O EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR HFM SENSOR
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR OVPR C111
W/H ECM MAIN
1212312 345
122167
5348
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
321
654
Page 1393 of 1574
5-26 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR MAP SENSOR
123
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR
12
OVPR
2167
5348
C111
W/H ECM MAIN
KNOCK SENSOR (KS)
12
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
12123321
654
Page 1407 of 1574
5-40 ELECTRICAL WIRING DIAGRAMS
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, CKP), CAM SHAFTACTUATOR, RESONANCE FLAP CIRCUIT
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFTACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside Yhe ECM (MSE)
12345 678910
11 12 13 14 15 16 17 18 19 20 21
12
CMP
SENSOR
123
HFM SENSOR
12 345
C213
W/H ECM MAIN C112
W/H ENG. MAIN
321
654
321
654
CKP SENSOR
12
OVPR
2167
5348
C111
W/H ECM MAIN
10 1
20 11
30 21
40 31
RESONANCE
FLAP
12
ECMSIG
SIG
SIG
SIG
SIG 5V
#5
#2
#1
12 #4
#3
#2
12
71
73 97 104 106 80 105 108 81 100 99 72 70 27#6
A/C
Relay "85"
35
Cooling Fan
Motor Relay "86"
44
Thermo
Amp"1"
45
EBCM
(ABD) "32"
"F1"2
Cluster
(ABD
Warning Lamp) "4"
#1
#3
12
OVPR
"8"
C112 3
12
C101
8
C213
BW PR
PR BG B BG BW
BW
BW
BY
LB BYLW
BY
BG BY
BB WBYI
gnition
Coil
1
C112 6
C109
16
C112 4
C213 YG
RG BrGr BrG GBr RL YW Br RL BrY YG G GW GGW
YW Br BrY YG
RG GV
RG BrG GBr
GV
YG RL 1
2
3
OVPR "2" Cam Shaft
Actuator CMP Sensor HFMS CKPAIR
TEMP SIG
( - ) SIG
( + )
B+ Ref
13
21
-+2
2
1
132 5 4
Resonance Flap C111
27 25
24 29 15 28 30 16 26
11
Page 1420 of 1574
5-54 ELECTRICAL WIRING DIAGRAMS
3) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2 SENSOR CIRCUIT
IMMOBILIZERUNIT
C109
W/H ENGINE
1234
5678
911 10 121234 5678
9 101112
13 14 15 16
Main - Engine Enginex - Main Main - Engine MainMain Main Main
C103 (2Pin, White) C109 (16Pin, Black) C110 (6Pin, Black) S201 (Black) G203G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN OVPR
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir TankBehind The ABS Module (HFM) Behind The Cluster Upper The ECM Beside The TCCU
1352 462167
5348
VSS
12
3
INTAKE AIR TEMP. SENSORECT SENSOR
2 4
13
ECM(HFM)
HEATED O
2 SEN-
SOR
OCTANE
SELECTOR
48
30 15 IGN1
BAT+
GND
31
8
5
6 RL
394
BrW
BrW G
G
8B
LW
G205
1
7
2 3
Y
1
F24
S201
Y Y
G203G203
3
L Y Pu Gr
W
LG BrB BrW B
48
5062
83
70
51
r1
r2
7
6
42 1
3 5
2
8
M
C109
LW
R 3
40 27 K3
K2
2
BW
5
6
K1
OVPR
GR
80
72
81
21
C110
BG BG
BG 2
4Engine
Coolant Temp
(ECT) Sensor
Intake Air
Temp
(IAT) Sensor
Starter
Motor "ST"
ECM
Immobilizer
Unit"8"
Cluster
"16"
VSS
Octane
Selector Heated O2
Sensor
Throttle Motor& Sensor
(Throttle Body Actuator) 1BrW BrW
BrW
GW
1
30 SIG
34
35
B
10A
15A
10A F23
4
20AF12
60AEf9
20AF11
4
1 E
f2 80A
RW
R
1C103
12
11
1
2
12
34
Page 1428 of 1574
5-62 ELECTRICAL WIRING DIAGRAMS
4) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2 SENSOR CIRCUIT
C208B
W/H MAIN
C109
W/H ENGINE
1
4 52
8
14
7
93
15
13
10
11 6
121234 5678
9 101112
13 14 15 16
Main - Engine Engine - Main Main - Engine MainMain - T/M Main Main Main
C103 (2Pin, White)C109 (16Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black) S201 (Black)G203 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN OVPR
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir TankBehind The ABS Module (HFM) Upper The T/C (GSL) Behind The Cluster Upper The ECM Beside The TCCU
1352 462167
5348
VSS
12
3
INTAKE AIR TEMP. SENSORECT
SENSOR
2 4
13
ECM(HFM)
HEATED
O 2 SENSOR
OCTANE
SELECTOR
48
1
2
12
34
30 15 IGN1
BAT+
GND
31
8 5
6 RL
394
BrW
BrW G
G
8
B
LW
G205
2
3
Y
1 Ignition
Switch(ST) "4"
F24
S201
1 7
Y Y
G203G203
3 L Y Pu Gr
W
LG BrB BrW B
48
5062
83
70
51
r1
r2
7
6
42 1
3 5
2
8
M
C109
LW
R 3
40 27 K3
K2
2
BW
5
6
K1
OVPR
GR
80
72
81
20
BY 2
4
1
21BG
BrW BrW BrW
GW
C1101
E C M
30
SIG
34
35
B
10A
10A F23
15A
20AF12
60AEf9
20AF11
4
1 E
f280A
RW
R
1C103
BG
BG BG
BG
(W/Immobillizer)
Immobillizer Unit "8"
Starter
Motor
"ST"
Start Lock
Switch "2"
Cluster "16"
Speed
Sensor Intake Air Temp
(IAT) Sensor
Octane
Selector Heatad O2
Sensor
(Except E23, LEAD)
Throttle Motor& Sensor
(Throttle Body Actuator)
Engine Coolant
Temp (ECT) Sensor
4
C208B2
: W/O Immobilizer
12
11
Page 1436 of 1574
5-70 ELECTRICAL WIRING DIAGRAMS
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O2), VSS, CIRCUIT
(UNLEAD)
C208
W/H T/M
C109
W/H ENGINE
Main - Engine
Main - Engine
Engine - Main
Main - Engine Main
Main - T/M
Main
Main
Main
C101 (21Pin, Colorless)
C103 (2Pin, White)
C109 (16Pin, Black)
C110 (6Pin, Black)
C208 (16Pin, Black)
S201 (Black)
G203
G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
C110
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Inside The Engine Room Fuse Block
Under The Coolant Reservoir Tank
Behind The ABS Module (HFM)
Upper The T/C
Behind The Cluster
Upper The ECM
Beside The TCCU
1352 46
2 1 6 7
5 3 4 8
VSS1 2
3
INTAKE AIR TEMP. SENSOR
ECT
SENSOR
2 4
13
ECM(HFM)
HEATED
O 2
SENSOR
1 2
3 4
OCTANE
SELECTOR4 8
C101
W/H MAIN
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21
CLUTCH SWITCH
21
30 15 IGN1
BAT+
GND
31
8 5
6 RL
39
C110
5G203 G203
4
BrW
BrW G
G
8
B LW
G205 LW
Cluster"16"
VSS
2
3
Y
1
S201
1
7
Y Y
G203
8 L Y Pu
W
LG BrB BrW
SWR
LR B
B B
48
50
62
83
5170
78
r1r2
2
16
4 2 1
3 35
4
7
Octane
Selector Heated O2
Sensor
M
C109
F23
RG
GR 3
4 27 K3
K2
2
BW
5
6
K1
F7R
R
RY
OVPR
1
2C103
1
GR
80
72
81
2 4
1
BrW
BrWBrW
GW1
30 34
35
B
CLUTCH SW (M/T)
E C M
SIG
15A
10A
10A
60A10A
E
f8
F24
20A
F12
60AE
f9
20A
F11
4
1 E
f2
80A
RW
R
1
C103
Ignition
Switch(ST) "4"20
Start MotorRelay
"86"
BY
R
21
BYStart Lock
Out Switch
"D"
(W/Immobilizer)
Immobillizer Unit
"12"
Intake Air Temp
(IAT) Sensor Engine Coolant
Temp (ECT)
Sensor
C208BY BY
G
BYBG3
C101
13
10A
F1
: W/O Immobilizer
Throttle Motor & Sensor
(Throttle Body Actuator)
12
11
1
2
1 2 3 4
5 6 7 8
9 10 11 1213 14 15 16
Page 1438 of 1574
5-72 ELECTRICAL WIRING DIAGRAMS
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSSCIRCUIT(LEAD)
Main - Engine
Main - Engine
Engine - Main
Main - Engine Main
Main - T/M
Main
Main
C101 (21Pin, Colorless)
C103 (2Pin, White)
C109 (16Pin, Black)
C110 (6Pin, Black)
C208 (16Pin, Black)
S201 (Black)
G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSI
TION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS
CONNECTOR POSITION
Inside The Engine Room Fuse Block
Inside The Engine Room Fuse Block
Under The Coolant Reservoir Tank
Behind The ABS Module (HFM)
Upper The T/C
Behind The Cluster
Upper The ECM
C208
W/H MAIN
C109
W/H ENGINE
C110
W/H MAIN
C103
W/H MAIN
OVPR1352 46
2 1 6 7
5 3 4 8
VSS1 2
3
INTAKE AIR TEMP. SENSOR
ECT
SENSOR2 4
13
ECM(HFM)
OCTANE SELECTOR
4 8C101
W/H MAIN
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21
CLUTCH SWITCH
21
8
2
1 5
23 6
4
BrW
BrW G
LY
G
30 15 IGN1
BAT+
GND
31
RL
39
C110
5G203 G203
8
B LW
G205 LW
Cluster"16"
S201
1
7
8 L Y Pu
W
SWR
LR B
B B
48
50
62
83
5170
78
r1r2
2
16 35
4
7
M
F23
RG
GR 3
4 27 K3
K2
2
BW
5
6
K1
F7R
R
RY
OVPR
1
2C103
1
GR
80
72
81
2 4
1
BrW
BrWBrW
GW1
E C M
15A
10A
10A
60A10A
Ef8
F24
20A
F12
60AEf9
20A
F11
4
1 E
f2
80A
RW
R1
C103
Ignition
Switch (ST) "4"20
Start MotorRelay"86"
Clutch SW(M/T)
BY
R
21
BYStart Lock
Switch"D"
ImmobilizerUnit
"12"
C208BY BY
G
BYBG3
C101
13
10A
F1
C109Throttle Motor& Sensor
(Throttle Body Actuator)
CO Potentio
Meter Octane
Selector
12
11
10
VSS
2
3
Y
1 Y Y Intake Air
Temp
(IAT) Sensor Engine Coolant
Temp (ECT) Sensor
: W/O Immobilizer
3
1
2
1 2 3 4
5 6 7 8
9 10 11 1213 14 15 16
Page 1464 of 1574
5-98 ELECTRICAL WIRING DIAGRAMS
16. ECS
1) POWER SUPPLY, GROUND, SENSOR (WHEEL'G, VERTICAL, LATERAL) CIRCUIT Main - Engine Engine - Main DLC Connector - Main Main - Floor MainMain
C103 (21Pin, White)
C109 (16Pin, Black)
C211 (14Pin, Black)
C303 (14Pin, White) G201 G302
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Beside The Steering Column Beside The I/P Relay BlockRight The I/P Fuse Block Beside The Left Rear Speaker
C103
W/H MAIN
ECS CLUSTER
1
14 13 2611
2
29 38
28
13 2021
39 434842
C303
W/H MAIN
12 45
78 3
9 101112 13 6
14
C109
W/H ENGINEC211
W/H DLC
LATERAL SENSOR
VERTICAL SENSOR
231
WHEEL 'G'
SENSOR
231
G201 G302
LW
LB
YR
30
18
YR
R R GW GB GB
B+
5V
LAMP
16
13
SIG
Ef8
60A
F16 15A
Ef2 80A
ECS
Relay
30
86
87
85
1
C103
1 C303
F24
10A
F22 10A
B
12 14
B
GND
YW
11
5V
GND
9 C303 Cluster
(ECS WarningLamp)4
C303
Y Y
Cluster
(Speed Meter)
"17"
23 ECS Control Unit
7C211
13
C303
G G G
DLC
"1"
+
3
BY
7
SIG
1BL
YW BY
YW BY
BL
8
_
2
85 6
C303
15 13 14C109
Wheel 'G' Sensor
+
3
20
SIG
1
YW GBr GBr
BG
GY
_
2
Lateral Sensor
+
3
10
SIG
1
YW BG GY_
2
Vertical Sensor
7 C303
12 C303
30 BAT+
15 IGN 1
31 GND
1
2910 1213
12
11
34
56
71 4
8
Page 1468 of 1574
5-102 ELECTRICAL WIRING DIAGRAMS
17. COOLING FAN, A/C COMPRESSURE CIRCUIT
1) GASOLINE - HFM
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Engine Engine - Main Main - Air Con MainMain Engine
C101 (21Pin, Colorless) C103 (21Pin, White)C109 (16Pin, Black) C212 (17Pin, White) S204 (Black) G101 G103
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Behind The Glove BoxUpper Right The Audio Behind The Left Lamp Behind The Right Head Lamp
COOLING
RESISTER
12
C109
W/H ENGINEC212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
COOLING FAN (LH)
12
12121234
A1 A9 A8A16
B1B11 B20
B10
1234 567
8 9 10 11 12 13 14 15 16
12
COOLING
FAN (RH) THERMO#1
SWITCH THERMO#2
SWITCH THERMO
AMP FATC
A/C CONTROL PANEL
Cooling FanRelay #2
Cooling Fan Relay #130 86
87
BG BG
85
Ef5
30A
G103 G101B
B
LB
L
L LW
LWLW
LW
L R
M
1
1
2 R
R
R B
L
L
LY Y
B B
Cooling
Fa nLH
30 86
87 85 1
5
S204
F19
10A
A/C
Relay30
86
87
85
Cooling Fan
Motor Relay30
86
87 85
11
C101
1
C103
Ef8
60A
Ef17
10A
C1013 C101
8
C212
11 C109
7
A16
FAT C
SATC/ MTC
A/C Switch A/C Switch G
LW
BW BW
BG
BrR
BrR BY
A/C Compressor
2 1Thermo Switch #2
P
Receiver
Dryer
2
4
3
1Thermo AmpM
1
2 Cooling
Fa nRH
1
2 Cooling Fan Resister
ECM"11"1
2 C
C
Thermo Switch #1
30
BAT+
15A IGN 2
31 GND
Ef2 80A