SSANGYONG MUSSO 2003 Service Manual

MUSSO-SPORTS 1A-19
SUPPLEMENT
KAA5A020
KAA5A020LATCH OF TAIL GATE AND ROD
ASSEMBLY
1. Remove the inside pannel of tail gate.
2. After pushing the lower section linking with rod which
is connected with latch of tail gate, remove rod from the latch.
KAA5A020
KAA5A020 3. Release the fixing bolt (2 EA) of latch, tail gate.
4. Simultaneously, remove the latch of tail gate and rod.
5. Install the reverse order of removal.

1A-20 MUSSO-SPORTS
SUPPLEMENT
KAA5A020
KAA5A020
OUT SIDE HANDLE OF TAIL GATE
AND LATCH ACTUATOR.
1. Remove the inside handle of tail gate.
2. Remove the fixing bolt (2 EA) of latch actuator of tail gate.
3. Remove the outside handle of tail gate.

MUSSO-SPORTS 1A-21
SUPPLEMENT
KAA5A08A
COMPONENTS LOCATOR
EXTERIOR BODY PANNEL
9 PNL-Deck Side OTR
10 PNL-Deck Side INR
11 RR Wheel Guard 12 PNL-Deck W/House INR
13 PNL-Deck
SECTION A-A
910
11
12 13
SECTION B-B
SECTION C-CSECTION C1-C1

1A-22 MUSSO-SPORTS
SUPPLEMENT
KAA5A300
ROOF PANNEL
1 Front Upper Rail
2 Front Lower Rail
3 No1. Rail of Roof Center 4 No2. Rail of Roof Center
5 Roof Pannel
6 Rear Roof Rail
1
2 3 45
6

MUSSO-SPORTS 1A-23
SUPPLEMENT
KAA5A300
1 C-Pannel of Pillar Inner
2 Reinforce C-Pillar Outer Pannel
3 C-Pannel of Pillar Outer
4 Front Center Outer Pannel
5 Outer Pannel of Front Wheel House
6 Outer Pannel of Front Center
7 Inner Pannel of Wheel House 8 Outer Pannel of Front Wheel House
9 Side Outer of Pannel Deck
10 Side Inner Pannel Deck
11 Rear Wheel Guard
12 Pannel-Deck Wheel House Inner
13 Deck Pannel
ROOF RAIL
SECTION A-A
SECTION B-BSECTION C-C

1A-24 MUSSO-SPORTS
SUPPLEMENT
KAA5A300
3 Body No1. Upper Insulator
4 Lower Insulator
5 Washer and Tube Assembly
6 Washer of Plain Body Mounting
7 Bolt
8 Body No2. Washer and Tube Assembly
9 Upper Insulator 15 Body No3. Upper Insulator
16 Body No1. Wwasher and Tube Assembly
19 Body No4. Upper Insulator
20 Body No4. Wwasher and Tube
23 Bolt
24 Deck Mounting Insulator
FRAME AND UNDER BODY MOUNTINGS
23
2323
23
24
2424
24
VI E W FI ,G
VI E W FI ,G VI E W FI ,G
VI E W FI ,G
23
2323
23
24
2424
24
VIEW F2
VIEW F2 VIEW F2
VIEW F2
A
B
C
D
F2
G2
G2G2
G2
F1
G
E
EE
E
ur]bg

MUSSO-SPORTS 1A-25
SUPPLEMENT
KAA5A300
1 Rear Floor Pannel
2 Deck Floor Pannel
3 Middle Pannel of Floor
4 middle Pannel of Floor Extension
5 Reinforce Fuel Sending Cover
6 Reinforce Rear Seat Mounting (LH)
7 Reinforce Rear Seat Mounting (RH)
8 Reinforce Hinge Mounting
9 Mounting Member of Body Mounting
10 Reinforce No5. Mounting
11 Deck floor No1. Member
12 Deck floor No2. Member 13 Reinforce Deck No1. Mounting
14 Deck Floor No3. Member
15 Reinforce Deck No2. Mounting
16 Nut Holder
17 Nut (M10)
18 Deck Floor No4. Member
19 Upper Bracket of Spare tire
20 Lower Bracket Spare Tire
21 Deck Back Outer Pannel
22 Reinforce Stopper Mounting
23 Deck Floor Member
LUGGAGE DECK
14721179.8
1352
543.8

1A-26 MUSSO-SPORTS
SUPPLEMENT
KAA5A300
1 Tail Gate Striker Assembly
2 Tail Gate Latch Assembly
3 Tail Gate Inner Pannel
4 Tail Gate Inner Cover
5 Tail Gate Stopper Assembly 6 Tail Gate Hinge Assembly
7 Tail Gate Latch & Rod Assembly
8 Tail Gate Ccrank Assembly
9 Outside Tailgate Holder
10 Tail Gate Outer Pannel
TAIL GATE
1
2
345
6
7
8
1
9
10
5
10
1
9
8
7
6
5
435
1
2

MUSSO-SPORTS 1A-27
SUPPLEMENT
KAA5A300
1 Rear glass 2 Rear glass moulding
REAR GLASS Component Locator

1A-28 MUSSO-SPORTS
SUPPLEMENT
30 BAT+
15 IGN 1
58 ILL
31 GND
2 3
107
B E
ClusterL
20 388
6 B4
B2 Multi-Function Switch
(Turn Signal Switch)
GY GY B1
RH
LH
5 9
ILL OFF ON
4
Hazard
Switch
G204 G301
G201
E
f10
10A
F2110A E
f9
60A
F7 15A
1 GW
YB BG RG
GW LY
GL YW
B
BB
B Blinker Unit Y
W
GR
GR
4
S202 E
f2 80A
2 4G
G W
G
G
1 2
G
G102 G204
3 1
G303
24
G101
G101 31
FRT LH
Turn Signal Lamp
(Head Lamp)
RR LH
Turn SignalLamp
(Tail Lamp) FRT RH
Turn Signal Lamp
(Head Lamp)
RR RH
Turn SignalLamp
(Tail Lamp)
"28"
Cluster
YYY
B
B
B "25"
Cluster
C905 2
C203
5
C904 2 C108
C206
C905 8
3 C904
3
C101
4
C1031
11C905
6
C101
17
Fender Fender
C904
7
ELECTRICAL WIRING DIAGRAM
1. TURN SIGNAL LAMP, HAZARD LAMP CIRCUIT