SSANGYONG MUSSO 2003 Service Manual

MUSSO-SPORTS 1A-29
SUPPLEMENT
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Engine Engine - MainMain - Floor Floor - FRAME FRAME - DECKMain Engine EngineMain Main Floor
C101 (21Pin, Colorless) C103 (2Pin, White) C108 (16Pin, Black)C206 (Colorless) C904 (10Pin, Black) C905 (12Pin, Black)S101 (Black) G101 G102G201 G204 G301
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Inside Co-Driver Side Cowl PanelBehind The Left FRAME Behind The Left FRAME Inside The Engine Room Fuse BlockBehind The Left Lamp Behind The Right Head Lamp Right The I/P Fuse BlockUpper The ECM Center The Left 'B' Pillar
123 456
HEAD LAMP
MULTI-FUNCTION SWITCH
C1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9
B10
A1 A2 A3 A4 A5 A6
A7 A8 A9
A10 A11 A12 A13 A14
123456789101112
29 30 31 32 33 34 35 36 37 38
28 13 2714261525162417231822
19 2021
39 43 40
44 45 46 4147
48
42
CLUSTER C108
W/H ENGINE
1234 5678
9 101112
13 14 15 16
C103
W/H MAIN
12
5678910 34
HAZARD
SWITCH
2
1
TAIL
LAMP
123 456
1234 5678
9 101112
C905
W/H DECK
5432
109871 6
C904
W/H FLOOR

1A-30 MUSSO-SPORTS
SUPPLEMENT
30 BAT+
31 GND
58 (ILL)
G201 G101 G201 5 4
G301 Tail Lamp (RR/RH)
37 38
Cluster IlluminationLamp 2 1
21
Position
Lamp(LH) Position
Lamp(RH)
541 2
1
Licence Plate Lamp
2
Tail Lamp (RR/LH)
G102 G301 G301 LH RH
Ef11
10A
E
f10
10A
E
f6
40A
"2"
Stics Muti-Function
Switch"C4"
BL
S
B7 B6 B9
3GL
RL
GL W
R
R R
B
BB
B
1
S101
Illumination
Relay
Multi-FunctionSwitch(Light Switch)
OFF
1 2
C904
2 C904
6
C905
1 C906
GW
GW
GW
GW
GW
R
GW GW
GW BrR
GWB
B 1
C203
C101
10
C206
3
C904
2 2
C101
4
C904
8 3 C905 C905
3
C905 2
C906
7 C905
4
C904
5
C101
5 E
f2 80A
C905
5
C904
8
2. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT

MUSSO-SPORTS 1A-31
SUPPLEMENT
C101
W/H MAIN
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11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Floor Floor - FRAMMEFRAME - DECK DECK - DECK LID MainEngine Engine MainFloor
C101 (21Pin, Colorless) C206 (Colorless) C904 (10Pin, Black)C905 (12Pin, Black) C906 (2Pin, Black) S101 (Black)G101 G102 G201G301
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside Co-Driver Side Cowl Panel Behind The Left FRAME Behind The Left FRAMEBehind The Left DECK LID Inside The Engine Room Fuse Block Behind The Left The LampBehind The Right Head Lamp Right The I/P Fuse Block Center The Left 'B' Pillar
12
TAIL LAMP
LICENCE
LAMP
123 456
HEAD LAMP
MULTI-FUNCTION SWITCH
C1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9
B10
A1 A2 A3 A4 A5 A6
A7 A8 A9
A10 A11 A12 A13 A14
123456789101112
29 30 31 32 33 34 35 36 37 38
28 13 2714261525162417231822
19 2021
39 43 40
44 45 46 4147
48
42
CLUSTER
123 456
C206
W/H MAIN
12 45
78 3
9 10111213 6
14
1234 5678
9 101112
C905
W/H DECK
5432
109871 6
C904
W/H FLOOR
2
1
C906
W/H DECK

1A-32 MUSSO-SPORTS
SUPPLEMENT
GND
BAT+
30
15C
ACC
58
ILL
31
BG203G203
F17
8 11
S201
1
6
S202
Ef8
60A
F16 15A
E
f2 80A
C103
2
R
R
Ef10
10AF4
10A
C101 4
GW
RY
G RY
+
_
21 GW
Auto
Antenna
10A
M
12 14
B 11
53
B+ Audio
2
1 FRT/LH
Speaker
BrB BrW
+
_2
1
FRT/LH
Tweeter
BrB BrW
818
+ _
BrB BrW
11 10
C351
2 21
1
4 3
16
GY
+ _
2
1 FRT/RH
Speaker
BR BrR
+
_2
1
FRT/RH
Tweeter
BR BrR
194+ _
BR BrR
11 10
C361 LY LY
ACC
LY Contact Coil
Audio Remote Control Switch
(Driver)
43
Contact Coil
C101 18Br
B
"S"
Horn Relay
GY
BW B LY
SIG ACC ES
3. AUDIO CIRCUIT

MUSSO-SPORTS 1A-33
SUPPLEMENT
a. CONNECTOR INFORMATION
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
C351
W/H DRIVER
DOOR
C103
W/H MAIN
C101
W/H MAIN
C361
W/H CO-DRIVER
DOOR TWEETER
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11 12 13 14 15 16 17 18 19 20 21
68 9
34
5 2
1
11 7
12 13 14
10
16 1720 21 22 18 19
15
68 9
34
5 2
1
11 7
12 13 14
10
16 1720 21 22 18 19
15
Main - Engine Main - Engine Main - Driver DoorMain - Co-Driver Door Main MainMain
C101 (21Pin, Colorless) C103 (2Pin, White) C351 (22Pin, Blue)C361 (22Pin, White) S201 (Black) S202 (Black)G203 Inside The Engine Room Fuse BlockInside The Engine Room Fuse BlockUpper The I/P Fuse Block Inside Co-Driver Side Cowl Panel Behind The ClusterUnder Right The Audio Right The I/P Fuse Block
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
12
1234 5678
9 101112
13 14 15 16

1A-34 MUSSO-SPORTS
SUPPLEMENT
15 IGN1
31
* ( ) : A/T
* A/T TPS, RPM Signal : TCU A5
30
GND
F24
LW A/T
TCU A5 Clutch SW
"1" TPSM/T
41 2
2 RPM Sensor
S201
1 3
LW GrW HUBER EGR ECU (K2004) BG
C R G BrB BrWLRG
10A
BAT+
F17
RY RY 3 9 28 62 61 81 10 29
1
4 6 0798 05 675 4 324 3 332 3 736
WR W WB BrW GR
WR W WB BrW GR BG BrG GL LG YL LB
WR Lift Sensor
EGR Valve Water Sensor
Temp EGR Modulator Exhanst Gas
RecirculationModulator Sol Valve
W WB BrW GR BG BrG GL LG YL LB
S201
8
12 10A
213 7 8
B
13(11) 14(12) 11(9) 12(10) 9(7) (10)8
C901 (C902)
C901
C108
C105
C104
G204
Ef 2 Ef 8
80A60A
C103
2
56 7 2 1
16 15 1411 10
4. HUBER EGR CIRCUIT(MUSSO SPORT)

MUSSO-SPORTS 1A-35
SUPPLEMENT
Main - Engine Engine - Engine Genertor - EngineMain - T/M Main - T/M MainMain
C103 (2Pin, White) C105 (8Pin, Black) C108 (16Pin, Black)C901 (16Pin, Black) C902 (12Pin, Black) S201 (Black)G204
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C902
W/H T/M
C101
W/H MAIN C102
W/H MAIN C108
W/H ENGINE
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block
Beside Pre-Heating Unit (DSL):MUSSO SPORT
Under The Air Cleaner Housing (DSL, N/Turbo) Upper The T/C(M/T)Upper The T/C(A/T) Behind The Cluster Upper The Huber EGR
1
2
1234
5678
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
C901
W/H T/M
1234
5678
9101112
HUBER EGR
CONTROL UNIT
24
43
23
42
22
41
21
40
20
39
19
38
18
37
17
36
16
35
15
34
14
33
13
32
12
31
11
30
10
29
9
28
8
27
7
26
6
25
62
81
61
80
60
79
59
78
58
77
57
76
56
75
55
74
54
73
53
72
52
71
51
70
50
69
49
68
48
67
47
66
46
65
45
64
12 45 3
44
63

1. HOW TO READ ELECTRICAL WIRING DIAGRAM ........................ 1-2
2. CIRCUIT IDENTIFICATION SYMBOL ............................................... 1-3
3. FUNCTION OF POWER SUPPLY LINE ............................................ 1-3
4. WIRING HARNESS COLOR IDENTIFICATION................................ 1-3
5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR .......... 1-3 CONTENTS
SECTION 1
HOW TO USE ELECTRICAL WIRING DIAGRAM

1-2 HOW TO USE ELECTRICAL WIRING DIAGRAM
1. HOW TO READ ELECTRICAL WIRING DIAGRAM1) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)
POSITION EXPLANATION
- Upper horizontal lines : Power supply lines
- Power supply lines : 30, 15, 15A, 15C, 58
- Ef20 or F2 : Fuse Number
• Ef20 : Fuse No #20 in engine room compartment
 F2 : Fuse No #2 in passenger room compartment
- Connector (C101~C901)  Connector No C203 terminal No1
* Refer to Major Connector Position (Section 2)
- S201 : Splice pack (S101~S306) * Refer to Major Splice Pack Position (Section2)
- Wiring Harness Color * Refer to Wiring Harness Color Abbreviation
- Internal circuit of component (Relay) (Component Name and Terminal Number)
- Internal circuit of component (Switch) (Component Name, Terminal Number and Connecting Wiring Circuit)
- J201 : Joint(J101~J401) * Refer to Major Joint Position(Section2)
- Lower horizontal line : Ground line  Ground position(G101~G402)
 B : Body Ground
* Refer to Major Ground Position (Section2)
A
B C D E
F
G
H
I
A
B
C
D F
G
E I
H

HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3
Connector DiodeFuse in engine room fuse & relay box Fuse in passenger room fuse box Ground Joint - Inline wire connected point Splice pack(Junction connector)
C D
Ef F
G J
S
2. CIRCUIT IDENTIFICATION SYMBOL
3. FUNCTION OF POWER SUPPLY LINE (NUMBER)
IDENTIFICATION SYMBOL MEANING
Power supply No Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)
Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2) Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"Battery Voltage(B+) supply directly regardless of Ignition Switch Ground connected to battery(
–)
Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
15
15A 15C
30 31 58
Abbreviation Color
BrownGreen Violet Pink
White
Orange
Light Green
Br
GV P
W
Or
LgAbbreviation Color
Sky BlueRed
Blue
Yellow
Gray
Black
Sb
RL Y
Gr B
4. WIRING HARNESS COLOR IDENTIFICATION 5. HOW TO CHECK
TERMINAL NUMBER OF CONNECTOR
- Terminal number is given based on Female Terminal Connector ex) Terminal Number 4 of C901 connection
Locking Terminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4 C901
Female Connector (W/H Floor)
C901
W/H Floor 13
2
46 5