torque SSANGYONG MUSSO 2003 Repair Manual

M162 ENGINE MECHANICAL 1B1-107
Sealing Procedure
1. Remove the screw plug (1) and the seal.Installation Notice
2. Remove the steel ball from the oil gallery (4), (5), (6) and (7) using the round bar (12,
6 x 700 mm).
4. Enlarge the oil gallery at the rear of the cylinder head to be diameter 9mm, depth 8mm.
5. Tap in the steel ball (3) from the side to the oil gallery using the punch (13).
6. Pull out the steel ball (3) using the round bar (12).
7. Enlarge the oil gallery to be diameter 9mm, depth 8mm.
Tightening Torque 15 Nm
3. Remove the plug (8) using the screw driver.

1B2-4 M161 ENGINE MECHANICALSPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 10 99 01 Torque Wrench
112 589 00 72 00 Oil Extractor 000 589 72 21 00
Torque Wrench
001 589 66 21 00 Torque Wrench
000 589 01 10 00
Box Wrench Insert 124 589 15 21 00
Radiator CapTesting Unit
116 589 02 34 00
Screw-Fixed Pin 000 589 40 37 00
Hose Clamp

1B2-6 M161 ENGINE MECHANICALSPECIAL TOOLS TABLE (Co n t ’d)
116 589 20 33 00
Sliding Hammer
602 589 00 40 00 Engine Lock 103 589 00 33 00
Puller
601 589 03 43 00Sleeve
001 589 65 09 00
Socket Wrench Insert
001 589 74 21 00 Torque Wrench 000 589 04 14 00
Clamping Strap
000 589 88 33 00
Puller

M161 ENGINE MECHANICAL 1B2-7
SPECIAL TOOLS TABLE (Co n t’d)
103 589 01 63 00 Rivet Set
103 589 02 09 00 Oil Filter
Socket Wrench 102 589 12 15 00
Drift
615 589 01 33 00Caulking Bolt
102 589 00 15 00 Drift
000 589 51 37 00 Clamping Strap 001 589 72 21 00
Torque Wrench
601 589 03 14 00
Sleeve

M161 ENGINE MECHANICAL 1B2-9
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
ENGINE ASSEMBLY
Tools Required
000 589 10 99 01 Torque Wrench
000 589 40 37 00 Hose Clamp
112 589 00 72 00 Oil Extractor

1B2-10 M161 ENGINE MECHANICAL
4. Disconnect the coupling of HFM sensor and remove the aircleaner cross pipe.
6. Loosen the radiator drain cock and drain the coolant. Notice Open the coolant reservoir cap.
5. Remove the air cleaner cover. Remove the mounting bolts
and air cleaner housing and element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque 28 - 47 Nm

M161 ENGINE MECHANICAL 1B2-11
10. Remove the upper mounting bolts of radiator and thenremove the radiator.
7. Loosen the cylinder block drain plug and then drain thecoolant completely. Installation Notice
Tightening Torque 30 Nm
Notice Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

1B2-12 M161 ENGINE MECHANICAL
12. Discharge the refrigerant from A/C system, and disconnectthe discharge pipe and suction pipe from the compressor.
14. Remove the fuel feed and return line. Notice Before removing the fuel lines, release the pressure in the fuel system. Installation Notice
13. Remove the acceleration control cable and automatic
transmission pressure cable.
11. Remove the hydraulic pipe of power steering.
NoticeCompletely drain the oil.
Tightening Torque 21 - 25 Nm

M161 ENGINE MECHANICAL 1B2-15
Tightening Torque 30 Nm
29. Remove the exhaust manifold and exhaust pipe.
Installation Notice
25. Separate the vacuum hose for brake booster.
26. Separate the other vacuum hoses.
27. Remove the propeller shaft from the front axle.Installation Notice
28. By rotating the crankshaft from the front of engine, remove the 6 torque converter mounting bolts from the engine ring gear plate.
Tightening Torque 81 - 89 Nm

1B2-16 M161 ENGINE MECHANICAL
30. Remove the transmission mounting bolts and separatethe transmission from the engine. Installation Notice
Tightening Torque 65 Nm
31. Remove the bolts for engine mounting bracket. Installation Notice
Tightening Torque 50 - 75 Nm
32. Hook the chain to the bracket of engine and by using a hoist or crane, carefully separate the engine assembly from the vehicle.
33. Installation should follow the removal procedure in the reverse order.