remove SUZUKI GRAND VITARA 2022 Service Manual

7-24
INSPECTION AND MAINTENANCE
54P00-01E
5) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
NOTE:
• Whenever the engine oil is changed, the
oil life monitoring must be reset to moni-
tor the next oil change timing properly.
To reset the light, consult your SUZUKI
dealer. If you reset it by yourself, refer to
“Setting mode” in “BEFORE DRIVING”
section (for gasoline engine model).
• For more information of the oil change
request light and oil life monitoring, refer
to “Oil change request light (if equipped)”
and “Information display” in “BEFORE
DRIVING” section.
Oil filter replacement
NOTE:
(For diesel engine model)
Since special procedures and tools are
required, ask your authorized SUZUKI
dealer for this job.
1) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
2) Using a clean rag, wipe off the mount-
ing surface on the engine where the
new filter will be seated.
3) Smear a small amount of engine oil
around the rubber gasket of the new oil
filter.
4) Screw the new filter by hand until the fil-
ter gasket contacts the mounting sur-
face.(For gasoline engine model)
54G092
(1) Loosen
(2) Tighten
WA R N I N G
(Continued)
To minimize your exposure to used
oil, wear a long-sleeve shirt and
moisture-proof gloves (such as dish-
washing gloves) when changing oil. If
oil contacts your skin, wash thor-
oughly with soap and water.
Launder any clothing or rags if it is
with oil.
Recycle or properly dispose of used
oil and oil filters.

7-27
INSPECTION AND MAINTENANCE
54P00-01E
Coolant level check
Check the coolant level at the reservoir
tank, not at the radiator. With the engine
cool, the coolant level should be between
“FULL” and “LOW” marks.
Adding coolant
(For gasoline engine model)
61MM2A001
If the coolant level is below “LOW” mark,
more coolant should be added. Remove
the reservoir tank cap and add coolant until
the reservoir tank level reaches “FULL”
mark. Never fill the reservoir tank above
“FULL” mark.
(For diesel engine model)
61MM0A125
WA R N I N G
Engine coolant is harmful or fatal if
swallowed or inhaled. Do not drink
antifreeze or coolant solution. If swal-
lowed, do not induce vomiting. Imme-
diately contact a poison control
center or a physician. Avoid inhaling
mist or hot vapors; if inhaled, exhale
and move to where there is fresh air.
If coolant gets in eyes, flush eyes
with water and seek medical atten-
tion. Wash thoroughly after handling.
Solution can be poisonous to ani-
mals. Keep out of the reach of chil-
dren and animals.
NOTICE
“SUZUKI LLC: Super (Blue) coolant”;
This coolant is already diluted to the
proper percentage. Do not dilute with
distilled water additionally. Doing so
may result in the possibility of freez-
ing and/or overheating coolant.
NOTICE
“SUZUKI LLC: Standard (Green) cool-
ant”;
• The mixture you use should con-
tain 50% concentration of anti-
freeze.
• If the lowest ambient temperature
in your area is expected to be –35°C
(–31°F) or below, use higher con-
centrations up to 60% following the
instructions on the antifreeze con-
tainer.
FULL
LOW
NOTICE
When putting the cap on the reser-
voir tank, line up the mark on the cap
and the mark on the tank. Failure to
follow this can result in coolant leak-
age.
FULL
LOW

7-28
INSPECTION AND MAINTENANCE
54P00-01E
If the coolant level is below “LOW” mark,
more coolant should be added. When the
engine is cool, remove the degassing tank
cap by turning it counterclockwise slowly to
release any pressure. And add coolant
until the degassing tank level reaches
“FULL” mark. Never fill the degassing tank
above “FULL” mark.
Coolant replacement
Since special procedures are required, ask
your authorized SUZUKI dealer for this job.
Air cleaner
If the air cleaner is clogged with dust, there
will be greater intake resistance, resulting
in decreased power output and increased
fuel consumption.
(For gasoline engine model)
61MM0B063
1) Remove the air cleaner inlet hose (1).
2) Remove the bolts (2), loosen the bolt
(3) and lift the air cleaner case (4)
directly above.
61MM0B064
3) Unclamp the side clamps, and remove
the element from the air cleaner case. If
it appears to be dirty, replace it with a
new one.
4) Clamp the side clamps or tighten the
bolts securely.
WA R N I N G
It is hazardous to remove the reser-
voir tank cap (degassing tank cap) for
a diesel engine when the water tem-
perature is high, because scalding
fluid and steam may be blown out
under pressure. Wait until the coolant
temperature has lowered before
removing the cap.
NOTICE
When lifting the air cleaner, check that
the air cleaner does not interfere with
the engine oil dipstick (5) to avoid
damage the dipstick.
(4)(5)
(1) (2)
(3)

7-29
INSPECTION AND MAINTENANCE
54P00-01E
(For diesel engine model)
61MM0A126
1) Unclamp the side clamps and remove
the element from the air cleaner case. If
it appears to be dirty, replace it with a
new one.
2) Clamp the side clamps securely.
Spark plugs
Spark plug replacement and inspec-
tion
(For gasoline engine model)
80JM125
To access the spark plug:
1) Remove the air cleaner case. Refer to
“Air cleaner” in this section.
2) If necessary, disconnect the coupler (1)
while pushing the release lever.
3) Remove the bolts.
4) Pull out the ignition coils straight.NOTE:
During installation, check that the wires,
couplers, sealing rubber of air cleaner
chassis and washers, are correctly
returned in place.
78K179
(1)
EXAMPLE
NOTICE
• When pulling out the ignition coils,
do not pull on the cable. Pulling on
the cable can damage it.
• When servicing the iridium/plati-
num spark plugs (slender center
electrode type plugs), do not touch
the center electrode, as it is easy to
be damaged.
EXAMPLE
Correct Wrong

7-30
INSPECTION AND MAINTENANCE
54P00-01E
60G160 54G106
Spark plug gap “a”
K16HPR-U11/SILFR6A11
1.0 – 1.1 mm (0.039 – 0.043 in.)
Gear oil
Manual transaxle oil / transfer oil
(4WD) / rear differential oil (4WD)
When adding gear oil, use gear oil with the
appropriate viscosity and grade as shown
in the chart below.
We highly recommend you use “SUZUKI
GEAR OIL 75W-80” for manual transaxle
oil.
Manual transaxle oil
68LM728
NOTICE
• When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads.
Tighten the spark plugs with a
torque wrench to 25 Nm (2.5 kg-m,
18.4 lb-ft). Do not allow contami-
nants to enter the engine through
the spark plug holes when the
plugs are removed.
• Never use spark plugs with the
wrong thread size.
Loosen
Tighten
NOTICE
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the specified
plugs, refer to “SPECIFICATIONS”
section in the end of this book. If you
wish to use a brand of spark plug
other than the specified plugs, con-
sult your SUZUKI dealer.
C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
75W-80

7-32
INSPECTION AND MAINTENANCE
54P00-01E
To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler and level plug.
For the manual transaxle;
3) If gear oil flows from the plug hole, the
oil level is correct. Reinstall the plug. If
gear oil does not flow from the plug
hole, add oil through the filler plug hole
until oil flows a little from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler and level plug hole
until the oil level reaches the bottom of
the filler hole, and then reinstall the
plug.
Tightening torque for oil filler and level
plug
Manual transaxle (1) or (2):
21 Nm (2.1 kg-m, 15.5 lb-ft)
Transfer (3) / Rear differential (4):
23 Nm (2.3 kg-m, 17.0 lb-ft)
Gear oil change
Since special procedures, materials and
tools are required, ask your authorized
SUZUKI dealer for this job.
Clutch pedal
Fluid control clutch
61MM0B067
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near “MIN” line, fill it up to “MAX” line
with SAE J1704 or DOT4 brake fluid.
CAUTION
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler and
level plug are cool enough to touch
with your bare hands before inspect-
ing gear oil level.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
SUZUKI Bond No. “1217G”

7-39
INSPECTION AND MAINTENANCE
54P00-01E
Battery
52KM160
Your vehicle is equipped with a battery that
requires infrequent maintenance. You will
never have to add water. You should, how-
ever, periodically check the battery, battery
terminals and battery hold-down bracket
for corrosion. Remove corrosion using a
stiff brush and ammonia mixed with water,
or baking soda mixed with water. After
removing corrosion, rinse with clean water.
If your vehicle is not going to be driven for
a month or longer, disconnect the cable
from the negative terminal of the battery to
help prevent discharge.Battery replacement54P000704
NOTE:
(For diesel engine model)
To approach the battery, push the locks
and remove the suction pipe (1).
WA R N I N G
• Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working near the battery.
• When checking or servicing the
battery, disconnect the negative
cable. Be careful not to cause a
short circuit by allowing metal
objects to contact the battery posts
and the vehicle at the same time.
• To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump-starting instructions
in “EMERGENCY SERVICE” sec-
tion if it is necessary to jump-start
your vehicle.
• Diluted sulfuric acid spilled from
battery can cause blindness or
severe burns. Use proper eye pro-
tection and gloves. Flush eyes or
body with ample water and get
medical care immediately if suf-
fered. Keep batteries out of reach
of children.
EXAMPLE
(1)
EXAMPLE

7-40
INSPECTION AND MAINTENANCE
54P00-01E
54P000705
To remove the battery:
1) Disconnect the negative cable (2).
2) Disconnect the positive cable (3).
3) Remove the bracket bolt (4) and
remove the bracket (5).
4) Remove the battery.
To install the battery:
1) Install the battery in the reverse order of
removal.
2) Tighten the bracket bolt and battery
cables securely.
NOTE:
When the battery is disconnected, some of
the vehicle’s functions will be initialized
and/or deactivated.
These functions must be required to reset
after the battery is reconnected.(Battery label)
54P000733
(6) Crossed-out wheeled bin symbol
(7) Chemical symbol of “Pb”The crossed-out wheeled bin symbol (5)
located on the battery label indicates that
the used battery should be collected sepa-
rately from ordinary household trash.
The chemical symbol of “Pb” (6) indicates
the battery contains more than 0.004%
lead.
By ensuring the used battery is disposed
of or recycled correctly, you will help pre-
vent potential negative consequences for
the environment and human health, which
could otherwise be caused by inappropri-
ate trash handling of the battery. The recy-
cling of materials will help to conserve
natural resources. For more detailed infor-
mation about disposing of or recycling the
used battery, consult your SUZUKI dealer.
(2)
(3)
(4)(5)EXAMPLEWA R N I N G
Batteries contain toxic substances
including sulfuric acid and lead. They
could have potential negative conse-
quences for the environment and
human health. Used batteries must
be disposed of or recycled according
to applicable rules or regulations and
must not be disposed of with ordi-
nary household trash. Make sure not
to tip over the battery when you
remove it from the vehicle. Other-
wise, sulfuric acid could run out and
you might get injury.
Pb
(6)
(7)

7-41
INSPECTION AND MAINTENANCE
54P00-01E
Fuses
Your vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse
and individual fuses, and are for electrical
load groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
To remove a fuse, use the fuse puller pro-
vided in the fuse box.
63J095
Fuses in engine compartment
61MM0B068
54P00070654P000707
(1)
(2)
(3)
(4)
(5)(6)
(7)
(8) (20)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)(21)
(22)
(23)
(24)
(25)
(26)(33)
(34)
(35)
(27)
(28)
(29)(36)
(30)(37) (31)
(32)
(38)
(39)
(40)
(41)
(42)
MAIN FUSE / PRIMARY FUSE
(1)50 A FL7 (GAS)
60 A FL7 (DIESEL)
(2)50 A FL6 (GAS)
80 A FL6 (DIESEL)
(3)
100 AFL5
(4)
80 AFL4
(5)
100 AFL3
(6)
60 AFL2 (GAS)
100 AFL2 (DIESEL)
(7)
100 AFL1 (GAS)
120 AFL1 (DIESEL)
(8) 7.5 A Ignition-1 signal 2
(43) (44) (45)

7-42
INSPECTION AND MAINTENANCE
54P00-01E
The main fuse, primary fuses and some of the
individual fuses are located in the engine
compartment. If the main fuse blows, no elec-
trical component will function. If a primary fuse
blows, no electrical component in the corre-
sponding load group will function. When
replacing the main fuse, a primary fuse or an
individual fuse, use a genuine SUZUKI
replacement.To remove a fuse, use the fuse puller pro-
vided in the fuse box. The amperage of each
fuse is shown in the back of the fuse box
cover. (9) 30 A Radiator fan 2
(10) 20 A Front fog light
(11) 7.5 A Headlight 2
(12) 25 A Headlight 3
(13) 25 A ESP
® control module
(14) 25 A Headlight
(15) 30 A Back up
(16) 30 A DCDC 2
(17) 40 A Ignition switch
(18) 40 A ESP
® motor
(19) 30 A Starting motor
(20) 7.5 A Transaxle 3
(21) 30 A Fuel heater
(22) 30 A Radiator fan
(23) 30 A Transaxle 2
(24) 40 A HY pump
(25) 30 A DCDC
(26) 30 A FI main (DIESEL)
(27) 20 AFI (GAS)
Fuel pump (DIESEL)
(28) 10 A Air compressor
(29) 15 A Transaxle 1
(30) 30 A Blower fan
(31) 15 A Transaxle 4
(32) 15 A Transaxle 5
(33) 7.5 A Starting signal
(34) 15 A Headlight (Left)
(35) 15 A Headlight high (Left)
(36) 7.5 A FI 2 (DIESEL)
(37) 20 A INJ DRV
(38) 15 A FI
(39) 15 A Headlight (Right)
(40) 15 A Headlight high (Right)
(41) 50 AIgnition switch 2
(DIESEL)
(42) 50 A Battery (DIESEL)
(43) 40 A Sub heater (DIESEL)
(44) 40 A Sub heater 3 (DIESEL)
(45) 40 A Sub heater 2 (DIESEL)