TOYOTA AVENSIS 2003 Service Repair Manual

B66563
LH Visor Assy
Visor Holder Roof Headlining Assy
RH Visor Assy
Map Lamp Assy
Room Lamp Assy No. 2
Lens Cover
Assist Grip Sub±assy
Lens Cover Assist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
w/o Sliding Roof
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
76±35
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

760WU±01
B66532
Clip
Claw
B66531
Clip
Claw
B66533
Clip
Claw
76±36
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated. 1. REMOVE FRONT DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 5 clips and 2 claws,and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side. 3. REMOVE REAR DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 3 clips and 2 claws,and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side. 5. REMOVE COWL SIDE TRIM BOARD RH
(a) Using a screwdriver, disengage the clip and 2 claw and re-move the trim board.
HINT:
Tape the screwdriver tip before use.
6. REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.
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B66534
B66535
Clip
B66527
Clip
±
EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY(SEDAN MODELS)
76±37
AVENSIS REPAIR MANUAL (RM1018E)
7.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
8.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
11.REMOVE CENTER PILLAR GARNISH LOWER RH
(a)Remove the floor anchor cover.
(b)Remove the bolt and outer belt on the floor anchor side.
(c)Using a screwdriver, disengage the 2 clips and removethe pillar garnish lower.
HINT:
Tape the screwdriver tip before use.
12.REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side. 13.REMOVE CENTER PILLAR GARNISH UPPER RH
(a)Using a screwdriver, disengage the clip and 2 screws andremove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
14.REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15.REMOVE REAR SEAT ASSY (See page 72±27, 72±32)
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B70032
Clip
Claw
B66550
Slit
B66528
Clip
76±38
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
16. REMOVE ROOF SIDE GARNISH INNER RH
(a) Using a screwdriver, disengage the 4 clips and claw and remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
17. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side. 18. REMOVE PACKAGE TRAY TRIM PANEL ASSY
(a) Remove the 4 clips.
(b) Remove the roof package tray trim panel.
(c) Pull out the belt from the slit and remove the tray trim pan-el.
19. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
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B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape Protective Cover
A79919
Claw
Claw
B66541Claw
Claw
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
76±39
AVENSIS REPAIR MANUAL (RM1018E)
(b) Pull the garnish upward and remove from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover with adhesive tape as shown in
the illustration.
NOTICE:
Cover the curtain shield airbag with the protection cover as
soon as the front pillar garnish is removed.
20. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
21. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
22. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor. 23. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and removethe lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
24. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re- move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove the map lamp.
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B66529
ClawClaw
B50596
90

B66556
Clip
w/ Sliding Roof
w/o Sliding Roof
76±40
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
25. REMOVE ASSIST GRIP SUB±ASSY
(a) Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
26. REMOVE VISOR HOLDER
(a) Remove the holder of the sun visor by turning it counter- clockwise.
27. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF) 28. REMOVE ROOF HEADLINING ASSY
(a) Using a clip remover, disengage the 2 clips and removethe roof headling.
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B66553
Tape
w/ Sliding Roof
w/o Sliding Roof
Tape
±
EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY(SEDAN MODELS)
76±41
AVENSIS REPAIR MANUAL (RM1018E)
29.INSTALL ROOF HEADLINING ASSY
(a)Align the markings, and then install the wire harness with
tape.
NOTICE:
Attach the roof wire harness securely.
(b)Install the 2 clips.
30.INSTALL REAR SEAT ASSY (See page 72±27, 72±32)
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760WZ±01
B70684
Front Pillar Garnish RH
Cowl Side Trim
Board RH
Front Door Opening Trim
Weatherstrip RH
Front Door
Scuff Plate RH
Center Pillar Garnish
Lower RH
Center Pillar Garnish
Upper RH
Rear Door
Opening Trim
Weatherstrip RH
Rear Door Scuff Plate RH
Front Door Scuff Plate LH
Rear Door Scuff Plate LH
Cowl Side Trim
Board LHFront Door Opening Trim
Weatherstrip LH
Rear Door
Opening Trim
Weatherstrip LH
Center Pillar Garnish Lower LH
Deck Floor
Box Rear
Tonneau Cover
Assy
Deck Board
Sub±assy
Deck Floor
Box Front
Deck Floor
Box RH
Deck Floor
Box LH
Deck Trim
Side Board RH
Deck Trim Side Board LH
Roof Side
Garnish Inner RH
Roof Side
Garnish Inner LH Rear Window Side
Garnish RH
Rear Window Side
Garnish LH
Center Pillar
Garnish
Upper LH
Front Pillar
Garnish LH
N

m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
41.2 (420, 30)
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
76±51
AVENSIS REPAIR MANUAL (RM1018E)
ROOF HEADLINING ASSY (WAGON MODELS)
COMPONENTS
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B70685
LH Visor Assy
Visor Holder
w/ Sliding Roof
Roof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2Lens Cover
Assist Grip Sub±assy
Lens Cover
Assist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Sun Roof Opening
Trim Moulding
76±52
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

B66548
w/o Sliding RoofLH Visor Assy
Visor Holder Roof Headlining Assy
RH Visor Assy
Map Lamp Assy
Room Lamp Assy No. 2Lens Cover
Assist Grip Sub±assy
Lens Cover
Assist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
76±53
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su