TOYOTA AVENSIS 2005 Service Repair Manual

660CP±01
E59361
Curve
E57398
± WIPER & WASHERWIPER RUBBER LH
66±19
AVENSIS REPAIR MANUAL (RM1018E)
WIPER RUBBER LH
REPLACEMENT
1. REMOVE FR WIPER BLADE LH
(a) Remove the front wiper blade LH from the front wiper arm LH.
NOTICE:
Do not fold down the front wiper arm with the front wiper blade being removed from it.
2. REMOVE WIPER RUBBER LH
(a) Remove the front wiper rubber LH from the front wiper blade.
(b) Remove the 2 wiper rubber backing plates from the wiper rubber LH.
3. INSTALL WIPER RUBBER LH
(a) Install the 2 wiper rubber backing plates to the wiper rub-
ber LH.
NOTICE:
Be careful about the right side and the wrong side of the
backing plates.
(b) Install the wiper rubber LH so that the head part (Larger
side) of the wiper rubber faces the arm axle side.
NOTICE:
Push the front wiper blade into the grooves of the wiper
rubber to engage them completely.

660CO±02

I35264
Wagon:
Liftback:
±
WIPER & WASHE R REAR WIPER MO TOR ASSY
66±17
A VENSIS RE PAIR MANUAL (RM1018E)
REA R WIPER MO TOR ASSY
REPLACEMENT
1 . REMOV E REAR WIPER ARM ASSY
(a ) Remove the nut and the rear wiper arm.
2 . REMOVE BACK DOOR TRIM BOARD ASSY ( See page LIFTBACK 75±40, W AGON 75±45 )
3. REMOVE REAR WIPER MOTOR ASSY
(a) Remove the 3 bolts.
(b) Disconnect the connector, and remove the rear wiper mo- tor assy.
4. INSTALL REAR WIPER MOTOR ASSY
(a) Install the rear wiper motor assy with the 3 bolts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(b) Connect the connector.

E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I35779
Defogger Line
30±50mm
(1.18±1.97 in.)
(1.18±1.97 in.) Wagon:
Liftback:
30±50mm 66±18
± WIPER & WASHERREAR WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL REAR WIPER ARM ASSY
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the rear wiper pivot serration with a brush.
(c) Stop the rear wiper motor assy to the automatic stop posi-
tion. Install the rear wiper arm to the position as shown in
the illustration.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

660CN±01
I35256
I352578Clips
I35258
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±13
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER MOTOR ASSY
REPLACEMENT
1. REMOVE FRONT WIPER ARM HEAD CAP
(a) Using a small screwdriver, remove the 2 front wiper arm
head cap.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE FR WIPER ARM RH
(a) Operate the wiper, and stop the windshield wiper motor assy to the automatic stop position.
(b) Remove the nut and the FR wiper arm RH.
3. REMOVE FR WIPER ARM LH
(a) Remove the nut and the FR wiper arm LH.
4. REMOVE COWL TOP VENTILATOR LOUVER
(a) Disengage the 8 clips, and remove the hood cowl top
seal.
(b) Remove the 2 clips, and the cowl top ventilator louver.
5. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Disconnect the connector, and remove the 2 bolts.
(b) Slide the wiper link assy to vehicle's passengers side. Dis-
engage the meshing of the rubber pin, and remove the
wiper motor & link assy.

E65848
E65849
E65850
E65850
66±14
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE WINDSHIELD WIPER MOTOR ASSY
(a) Using a screwdriver, disengage the meshing of 2 rods at
the crank arm pivot of the windshield wiper motor assy.
(b) Remove the 2 torx bolts and the windshield wiper motor
assy.
7. INSTALL WINDSHIELD WIPER MOTOR ASSY
(a) Apply MP grease to the crank arm pivot of the windshield
wiper motor assy.
(b) Install the windshield wiper motor assy to the windshield
wiper link assy with the 2 torx bolts.
Torque: 7.5 N
m (76 kgf
cm, 66 in.
lbf)

I35259
E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I3445517.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±15
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Install the meshing of the rubber pin.
(b) Install the windshield wiper motor & link assy with the 2
bolts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(c) Connect the connector.
9. INSTALL FR WIPER ARM LH
(a) Operate the wiper, and stop the windshield wiper motor
assy to the automatic stop position.
(b) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(c) Clean the wiper pivot serration with a wire brush.
(d) Install the front wiper arm LH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.

I34456
17.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
66±16
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL FR WIPER ARM RH
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the wiper pivot serration with a wire brush.
(c) Install the front wiper arm RH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
(d) Operate the wiper while running the water or the washer
fluid over the window, and check the wiping condition and
that the front wiper does not hit against the vehicle body.

69067±02
B67410
± COMMUNICATION SYSTEMHIGH PITCHED HORN ASSY
69±5
AVENSIS REPAIR MANUAL (RM1018E)
HIGH PITCHED HORN ASSY
REPLACEMENT
1. REMOVE HIGH PITCHED HORN ASSY
(a) Disconnect the connector.
(b) Remove the bolt and horn.
2. INSTALL HIGH PITCHED HORN ASSY
(a) Place the stay onto the baffle part in the radiator support
upper, and then install the horn with the bolt.
Torque: 20 N
m (204 kgf
cm, 15 ft
lbf)
(b) Connect the connector.

69068±02
B67411
69±4
± COMMUNICATION SYSTEMLOW PITCHED HORN ASSY
AVENSIS REPAIR MANUAL (RM1018E)
LOW PITCHED HORN ASSY
REPLACEMENT
1. REMOVE LOW PITCHED HORN ASSY
(a) Disconnect the connector.
(b) Remove the bolt and horn.
2. INSTALL LOW PITCHED HORN ASSY
(a) Place the stay onto the baffle part in the radiator support
upper, and then install the horn with the bolt.
Torque: 20 N
m (204 kgf
cm, 15 ft
lbf)
(b) Connect the connector.

69066±02
B67416
B67417
B68374
21
5
3
± COMMUNICATION SYSTEMHORN SYSTEM
69±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT LOW PITCHED HORN ASSY
(a) Check operation of the horn.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+) Terminal 1
Battery positive (±) Horn bodyHorn sounds
If the result is not as specified, replace the horn assy.
2. INSPECT HIGH PITCHED HORN ASSY
(a) Check operation of the horn.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+) Terminal 1
Battery positive (±) Horn bodyHorn sounds
If the result is not as specified, replace the horn assy.
3. INSPECT HORN RELAY ASSY
(a) Remove the HORN relay from the engine room R/B No.
2.
(b) Check the horn relay resistance.
Standard:
Tester ConnectionSpecified Condition
10 k
or higher
3 ± 5Below 1

(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay assy.