TOYOTA AVENSIS 2005 Service Repair Manual

G24064
05±994± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
10. MANUAL SHIFTING TEST
HINT:
By this test, it can be determined whether the trouble is within
the electrical circuit or is a mechanical problem in the transaxle.
(a) Disconnect the transmission wire connector.
(b) Inspect the manual driving operation.
Check that the shift and gear ranges correspond to the
table below.
While driving, shift through the D range.
Check that the gear change corresponds to the shift
range.
Shift rangeGear position
D3rd
RReverse
PPawl Lock
HINT:
If the gear positions of the D are difficult to distinguish, do the
above road test.
If any abnormality is found in the above test, the problem is in
the transaxle itself.
(c) Connect the transmission wire connector.
(d) Clear the DTC.

G23367
Tester menu flow:
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)05±995
AVENSIS REPAIR MANUAL (RM1018E)
11. RESET MEMORY
CAUTION:
Perform the RESET MEMORY (AT initialization) when replacing the automatic transaxle assy, engine
assy or ECM.
NOTICE:
Hand±held tester only
(a) Turn the ignition switch to OFF.
(b) Connect the hand±held tester to the DLC3.
(c) Turn the ignition switch to ON.
(d) Perform the reset memory procedure from the ENGINE menu.
CAUTION:
After performing the RESET MEMORY, be sure to perform the ROAD TEST described earlier.

670SH±02
I35209
I35210
I35211
±
AUDIO & VISUAL SYSTE MNAVIG ATION ECU
67±27
A VENSIS RE PAIR MANUAL (RM1018E)
N AVIG ATION ECU
REPLACEMENT
1. DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE FRONT SE AT ASSY LH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
3 . REMOVE N AVIG ATION ECU COVER
(a ) Remove the navigation ECU cover (Front side).
(b ) Remove the 3 clips and the navigation ECU cove r.
4 . REMOVE N AVIG ATION COMPUTER W/BRACKET
(a ) Remove the 2 bolts.
(b ) Disconnec t the connectors and remove the navigation
compute r w/ bracket.
5 . REMOVE DISC PL AYER BRACKET NO.2
(a ) Remove the 2 screws and disc player bracket No.2.
6 . REMOVE DISC PL AYER BRACKET NO.3
(a ) Remove the 2 screws and disc player bracket No.3.
7 . REMOVE N AVIG ATION ECU
8 . INSTALL FRONT SE AT ASSY LH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )

670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
10 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
12 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
13 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
17 . REMOVE P ACKAGE TR AY TRIM P ANEL ASSY ( See page 76±45 )
18 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±45 )
19 . REMOVE DECK TRIM SIDE P ANEL ASSY RH ( See page 76±45)
20 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±45)
21 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
22. REMOVE FLOOR CARPET ASSY FRONT

I35217Clamps
w/ Navigation:
w/ Navigation:
± AUDIO & VISUAL SYSTEMANTENNA CORD SUB±ASSY NO.3
67±25
AVENSIS REPAIR MANUAL (RM1018E)
23. REMOVE ANTENNA CORD SUB±ASSY NO.3
(a) Disconnect the connectors.
(b) w/ Navigation:
Remove the bolt, nut and screw.
w/o Navigation:
Remove the bolt and nut.
(c) w/ Navigation:
Remove the 11 clamps and the antenna cord sub±assy No.3.
w/o Navigation:
Remove the 10 clamps and the antenna cord sub±assy No.3.

67±26
±
AUDI O & VISUAL SYSTE MANTENNA CORD SUB±ASSY NO.3
A VENSIS RE PAIR MANUAL (RM1018E)
24 . INS TALL ANTENNA CORD SUB±ASSY NO.3
(a ) Install the bolt.
T orque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b ) w/ Navigation:
Install the nut and scre w.
w/o Navigation:
Install the nut.
(c ) w/ Navigation:
Install the 11 clamps and the antenna cord sub±assy No.3.
w/o Navigation:
Install the 10 clamps and the antenna cord sub±assy No.3.
25 . INS TALL REAR SE ATBACK ASSY
( See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
26 . INS TALL FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )

670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOV E FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
16 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
17 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT

I35246Clamps
w/ Navigation:
w/ Navigation:
± AUDIO & VISUAL SYSTEMAMPLIFIER ANTENNA ASSY (SEDAN MODELS)
67±17
AVENSIS REPAIR MANUAL (RM1018E)
19. REMOVE AMPLIFIER ANTENNA ASSY
(a) Disconnect the connectors.
(b) w/ Navigation:
Remove the 2 bolts, nut and screw.
w/o Navigation:
Remove the 2 bolts and nut.
(c) w/ Navigation:
Remove the 11 clamps and amplifier antenna assy.
w/o Navigation:
Remove the 10 clamps and amplifier antenna assy.

67±18
±
AUDI O & VISUAL SYSTE MAMPLIFIER ANTENNA ASS Y(SEDAN MODELS)
A VENSIS RE PAIR MANUAL (RM1018E)
20 . INS TALL AMPLIFIER ANTENNA ASSY
(a ) Install the 2 bolts.
T orque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b ) w/ Navigation:
Install the nut and scre w.
w/o Navigation:
Install the nut.
(c ) w/ Navigation:
Install the 11 clamps and the amplifier antenna ass y.
w/o Navigation:
Install the 10 clamps and the amplifier antenna ass y.
(d ) Connect the connectors.
21 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
22 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
23 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )

141NR−01
A62604zNon−reusable part zValve Stem Oil
O Seal or Ring Valve Adjusting Shim
Valve Lifter
Valve Spring Retainer
Valve Spring Retainer Lock
Inner Compression Spring
Valve Spring Seat
Plate Washer
zValve Guide Bushing
Exhaust Valve
Semicircular Plug
zValve Stem Oil O Seal or Ring Valve Adjusting Shim
Valve Lifter
Valve Spring RetainerValve Spring Retainer Lock
Inner Compression Spring
Valve Spring Seat Plate Washer
zValve Guide Bushing
Intake Valve
14−26− ENGINE MECHANICALCYLINDER HEAD ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
CYLINDER HEAD ASSY (1CD−FTV)(From September, 2003)
COMPONENTS