display TOYOTA AVENSIS 2005 Service Repair Manual

± INTRODUCTIONTERMS
01±39
AVENSIS REPAIR MANUAL (RM1018E)Abbreviations Meaning
H±FUSEHigh Current Fuse
HIHigh
HIDHigh Intensity Discharge (Head Lamp)
HSGHousing
HTHard Top
HWSHeated Windshield System
ICIntegrated Circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, Valve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
ISCIdle Speed Control
J/BJunction Block
J/CJunction Connector
KDKick±Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft±Hand
LHDLeft±Hand Drive
L/H/WLength, Height, Width
LLCLong±Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Differential
LSP & PVLoad Sensing Proportioning And Bypass Valve
LSPVLoad Sensing Proportioning Valve
MAPManifold Absolute Pressure
MAX.Maximum
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MG1Motor Generator No.1
MG2Motor Generator No.2
MPMultipurpose
MPIMultipoint Electronic Injection
MPXMultiplex Communication System
M/T, MTMManual Transmission (Transaxle)
MTMount
MTGMounting
NNeutral
NANatural Aspiration
No.Number
O2SOxygen Sensor
O/DOverdrive

± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±25
AVENSIS REPAIR MANUAL (RM1018E)
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE
HINT:

The diagnostic system in AVENSIS has various functions. The first function is the Diagnostic Trouble
Code (DTC) Check, in which a malfunction in the signal circuits to the ECU is stored in code form in
the ECU memory. Another function is the Input Signal Check, which checks if the signals from various
switches are sent to the ECU correctly. By using these check functions, it is possible to quickly narrow
down potential problem areas and troubleshooting can be performed effectively. The diagnostic func-
tions are incorporated in the following systems in the AVENSIS.
SystemDiagnostic Trouble
Code CheckInput Signal Check
(Sensor Check)Diagnostic Test
Mode (Active Test)
SFI System (1AZ±FE/1AZ±FSE, 1ZZ±FE/3ZZ±FE)

(with Check Mode)


ECD System (1CD±FTV)

(with Check Mode)


ABS with EBD System



ABS with EBD & BA & TRC & VSC System



Electronically Controlled Automatic Transmission [ECT]

(with Check Mode)

Air Conditioning System


Supplemental Restraint System

Audio System

Power Door Lock Control System


Wireless Door Lock Control System

Key Reminder Warning System

Engine Immobiliser System


Theft Deterrent System


Multiplex Communication System

Cruise Control System



In the DTC check, it is very important to determine whether the problem indicated by the DTC is still
occurring or has occurred in the past but returned to normal at present. In addition during the problem
symptom check, it a check must be made on whether the malfunction indicated by the DTC is directly
related to the problem symptom or not. For this reason, the DTC should be checked before and after
symptom confirmation to determine the current conditions. If this is not done, it may, depending on the
case, result in unnecessary troubleshooting for systems that are operating normally. This would make
more difficult to detect the problem area or to try to repair irrelevant areas. Therefore, always follow
the procedures in the correct order and perform the DTC check.

A flow chart showing how to proceed with troubleshooting using the diagnostic trouble code (DTC)
check is shown the this page. This flow chart shows how to utilize the DTC check effectively. Then,
by carefully checking the results, this chart indicates how to proceed either to the DTC troubleshooting
or to the troubleshooting of the problem symptoms table.
1 DTC check
2 Make a note of DTCs displayed and then clear the memory
3 Symptom confirmation

01±26±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)

Symptoms exist
No symptoms exist
a Go to step 5
b
4 Simulation test using the symptom simulation methods
5 DTC check

DTC displayed
Normal code displayed
a Troubleshooting of problem indicated by DTC
b
6 Symptom confirmation

No symptoms exist
Symptoms exist
If a DTC is displayed in the initial DTC check, it indicates that
a trouble may have occurred in a wire harness or connector in
that circuit in the past. Therefore, check the wire harness and
connectors (See page 01±32). a System normal
b
Troubleshooting of each problem symptom
The problem is still occurring in a place other than the diagnostic circ\
uit (The DTC displayed first is either
for a past problem or a secondary problem).

Detection Item
Indicates the system or details of the
problem. Trouble Area
Indicates the suspect areas of
the problem.
Detection Item
DTC No.
(See page)
Trouble Area
SRS


Steering wheel pad (squib)

Spiral cable

Airbag sensor assembly

Wire harness
B0103/12
(05±132) B0102/11
(05±128)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit for that code liste\
d in the table
below (Proceed to the page given for that circuit).

Short in D squib circuit

Open in D squib circuit
B0101/14
(05±124)

Short in D squib circuit (to ground)

Short in D squib circuit (to B+)
Warning Light
ON
ON
ON
ON


Steering wheel pad (squib)

Spiral cable

Airbag sensor assembly

Wire harness

Steering wheel pad (squib)

Spiral cable

Airbag sensor assembly

Wire harness

Steering wheel pad (squib)

Spiral cable

Airbag sensor assembly

Wire harness
B0105/53
(05±136) ON

Airbag sensor assembly

Wire harness
B0106/54

Open in P squib circuit

Airbag sensor assembly

Wire harness


Short in P squib circuit (to Ground) ON
ON
B0100/13
(05±119)

Short in P squib circuit

Front passenger airbag assembly (squib)

Airbag sensor assembly

Wire harness

Front passenger airbag assembly (squib)

Front passenger airbag assembly (squib)
Page or Instructions
Indicates the page where the inspection proce-
dures for each circuit is to be found, or gives
instructions for checking and repairs.


DTC No.
Indicates the diagnostic trouble code.



±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±29
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
The inspection procedures are shown in the table below. This table allows efficient and accurate trouble-
shooting using the diagnostic trouble codes displayed in the diagnostic trouble code chart. Proceed with
troubleshooting in accordance with the inspection procedures listed in the diagnostic c\
hart corresponding
to the diagnostic trouble codes displayed. The diagnostic trouble code chart for the Supplemental Restraint
System is shown below as an example.

01±30±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
The suspected circuits or parts for each problem symptom are shown in the t\
able below. Use this table to
troubleshoot the problem when a Normal code is displayed in the diagnostic trouble c\
ode chart but the prob-
lem is still occurring. Numbers in the table indicate the order in which\
the circuits or parts should be checked.
HINT:
When the problem is not detected by the diagnostic system even though the pr\
oblem symptom is present,
it may be that the problem is occurring outside the detection range of t\
he diagnostic system.
Symptom Suspected AreaSee page
1. With the ignition switch in ACC or ON position, the SRS warning
light sometimes lights up after approx. 6 seconds have elapsed.
2. SRS warning light is always lit up even when ignition switch is
in the LOCK position
1. With the ignition switch in the ACC or ON position, the SRS
warning light does not light up.
PROBLEM SYMPTOMS TABLE
1. DTC is not displayed. 05±187 05±183
Problem SymptomPage
Indicates the page where the flow chart for each circuit
is located.
Circuit Inspection, Inspection Order
Indicates the circuit which needs to be checked for each problem
symptom. Check in the order indicated by the numbers.
Circuit or Part Name
Indicates the circuit or part which needs to be checked.
Proceed with troubleshooting of each circuit in the table below.
1. SRS warning light circuit
(Always lights up when ignition switch is in
LOCK position.)
1. SRS warning light circuit
(Does not light up when ignition switch is turned
to ACC or ON.)
1. Tc terminal circuit
05±180





3. DTC is displayed without Tc and CG terminal connection. 2. SRS warning light is always lit up at the time of DTC check
procedure.

022G7±01
02±58
± PREPARATIONINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
PREPARATION
SST
09950±50013Puller C SetINSTRUMENT PANEL SUB±ASSY
LOWER
(09951±05010)Hanger 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09952±05010)Slide ArmINSTRUMENT PANEL SUB±ASSY
LOWER
(09953±05020)Center Bolt 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09954±05021)Claw No.2INSTRUMENT PANEL SUB±ASSY
LOWER
Recomended Tools
09082±00040TOYOTA Electrical TesterCOMBINATION METER
(09083±00150)Test Lead SetCOMBINATION METER
09041±00030Torx Driver T30INSTRUMENT PANEL SUB±ASSY
LOWER
09042±00010Torx Socket T30INSTRUMENT PANEL SUB±ASSY
LOWER
09070±20010Moulding RemoverINSTRUMENT PANEL SUB±ASSY
LOWER
MULTI±DISPLAY (CRT DISPLAY)
DISPLAY
Equipment
Torque wrench
TapeTo avoid surface damage

A79052
A6
Mass Air Flow MeterECM
1
3 EVG
VG
L±Y
G
2
B±R 12
EA1 32
E12
24
E12
B±R
From
Terminal 2 of
EFI No.1 Fuse
(See Page 05±124)
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±25
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ VALUE OF HAND±HELD TESTER(MASS AIR FLOW RATE)
(a)Connect the hand±held tester to the DLC3.
(b)Start the engine.
(c)Read air flow rate on the hand±held tester.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / MAFº and read its value displayed on the hand±held tester.
Result:
Air flow rate (gm/sec)Proceed to
0.0A
271.0 or moreB
1 less than Mass Air Flow Rate less than 270.0 or more (*1)C
*1: The value must be changed when the throttle valve is opend or closed.
BGo to step 6
CCHECK FOR INTERMITTENT PROBLEMS(See Page 05±5)
A

0505J±04
05±16
±
DIAGNOSTICS SFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to \
the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.
DTC No.
(See page)Detection ItemTrouble Area*1
CHK ENGMemory
P0100
(05±24)Mass Air Flow Circuit Malfunc-
tion
Open or short in mass air flow meter circuit

Mass air flow meter

ECM

P0110
(05±30)Intake Air Temperature Circuit
Malfunction
Open or short in intake air temp. sensor circuit

Intake air temp. sensor (built into mass air flow meter)

ECM

P0115
(05±34)Engine Coolant Temperature Cir-
cuit Malfunction
Open or short in engine coolant temperature sensor circuit

Engine coolant temperature sensor

ECM

P0116
(05±38)Engine Coolant Temperature Cir-
cuit Range/Performance Prob-
lem
Engine coolant temperature sensor

Thermostat
P0120
(05±39)Throttle Pedal Position Sensor/
Switch ºAº Circuit Malfunction
Open or short in throttle position sensor circuit

Throttle position sensor

ECM

P0121
(05±44)Throttle Pedal Position Sensor/
Switch ºAº Circuit Range/Perfor-
mance Problem

Throttle position sensor
P0125
(05±45)Insufficient Coolant Temp. for
Closed Loop Fuel Control

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Air induction system

Fuel pressure

Injector

Gas leakage on exhaust system

ECM

P0130*3
(05±54)
Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 1)

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Air induction system

Fuel pressure

Injector

P0133*3
(05±60)
Oxygen Sensor Circuit Slow Re-
sponse (Bank 1 Sensor 1)

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Air induction system

Fuel pressure

Injector

ECM

P0135
(05±65)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 1)
Open or short in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

ECM

P0136
(05±54)Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2)
Open or short in heated oxygen sensor circuit

Heated oxygen sensor
P0141
(05±65)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 2)
Open or short in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

ECM


0505G±04
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±1
AVENSIS REPAIR MANUAL (RM1018E)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
HOW TO PROCEED WITH TROUBLESHOOTING
1VEHICLE BROUGHT TO WORKSHOP
2CUSTOMER PROBLEM ANALYSIS (See page 05±4)
3CONNECT THE HAND±HELD TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tool, inspect DLC3.
4CHECK DTC AND FREEZE FRAME DATA(See page 05±5)
HINT:
Record or print DTC and freeze frame data, if needed.
5CLEAR DTC AND FREEZE FRAME DATA (See page 05±5)
6 VISUAL INSPECTION
7SETTING THE CHECK (TEST) MODE DIAGNOSIS (See page 05±5)
8 PROBLEM SYMPTOM CONFIRMATION
HINT:
If the engine does not start, perform steps 10 and 12 first.
AMalfunction does not occur
BMalfunction occurs
B GO TO STEP 10
A

±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±75
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION DRIVING PATTERN
(a)Connect the hand±held tester to the DLC3.
(b)Record the DTC and freeze frame data.
(c)Use the hand±held tester to set to the check mode (See page 05±5).
(d) Read the value on the misfire counter for each cylinder when idling. If \
the value is displayed on the
misfire counter, skip the following procedure of confirmation driving.
(e) Drive the vehicle several times with the engine speed, load and its surr\
ounding range shown with EN- GINE SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in\
the data list.
If you do not have the hand±held tester, turn the ignition switch OFF after the symptom is simulated
once. Then repeat the simulation process again.
HINT:
In order to memorize the DTC of the misfire, it is necessary to drive arou\
nd MISFIRE RPM, MISFIRE LOAD
in the following data list. Be sure not to turn the ignition switch OFF, because the diagnosis system is changed
from the check mode to the nomal mode and will result in all of the DTCs and\
the freeze frame data being
erased.
Engine SpeedTime
Idling5 minutes and 45 seconds or more
1,000 rpm4 minutes or more
2,000 rpm2 minutes and 30 seconds or more
3,000 rpm1 minute and 30 seconds or more
(f) Check if there is misfire by monitoring the DTC and the freeze frame data, an\
d then record them.
(g) Turn the ignition switch OFF and wait for at least 5 seconds.
INSPECTION PROCEDURE
HINT:

If the other DTCs besides misfire are memorized simultaneously, perform the troubleshooting for them
first.

Read freeze frame data using \f  \b \f\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.

If the misfire is not occured when the vehicle is brought to the workshop,\
it can be confirmed by repro-
ducing the condition of the freeze frame data. After finishing the repai\
r, confirm that there is no misfire
(See the confirmation driving pattern).

When either of SHORT FT #1 or LONG FT #1 the freeze frame data is over the range of 20%, there
is a possibility that the air±fuel ratio is inclining either to ºR\
ICHº (±20% or less) or ºLEANº (+20% or
more).

When COOLANT TEMP in the freeze frame data is less than 80
C (176
F), there is a possibility of
misfire only during warming up.

In case that the misfire cannot be reproduced, this may be because of th\
e driving with the shortage
of fuel, the use of improper fuel, a stain of ignition plug and etc.