code TOYOTA AVENSIS 2005 Service Repair Manual

A94209
A94210
Coil Joint Oil Ring Ends
A94208
Upward
No. 1
No. 2
Code Mark (T2)Painted Mark
A94211
Front30_
No. 1 Compression
and Oil Ring
No. 2 Compression
30_
− ENGINE MECHANICALCYLINDER BLOCK ASSY (2AZ−FSE)
14−69
2AZ−FSE ENGINE REPAIR MANUAL (RM1083E)
32. INSTALL PISTON RING SET
(a) Install the coil by hand.
(b) Using a piston ring expander, install the oil ring.
HINT:
Face the end gap of the oil ring in the opposite direction of coil
joint.
(c) Using a piston ring expander, install the 2 compression
rings with the painted mark as shown in the illustration.
NOTICE:
Install the compression ring No. 2 with the code mark (T2)
facing upward.
(d) Position the piston rings so that the ring ends are as
shown in the illustration.

054JD–22
–
DIAGNOSTICS SFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
05–27
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your readings due to\
factors such as the type
of instrument.
If a DTC is displayed during the DTC check in check mode, check the circui\
t for the DTC listed in the table
below. For details of each DTC, refer to the ’’See page’’ under the respective ’’DTC No.’’ in this chart.
DTC No.
(See Page)Detection ItemTrouble Area*1
MILMemory
P0010
( 05–34 )Camshaft Position ”A” Actuator
Circuit (Bank 1)Open or short in oil control valve circuit
 Oil control valve
 ECM

P0011
( 05–38 )Camshaft Position ”A” –Timing
Over–Advanced or System Per-
formance (Bank 1)Valve timing
 Oil control valve
 Camshaft timing gear assy
 ECM

P0012
( 05–38 )Camshaft Position ”A” –Timing
Over– Retarded (Bank 1)
Valve timing
 Oil control valve
 Camshaft timing gear assy
 ECM

P0016
( 05–42 )Crankshaft Position – Camshaft
Position Correlation (Bank 1
Sensor A)Mechanical system (Jumped tooth of timing chain or chain
stretched)
 ECM

P0031
( 05–43 )Oxygen Sensor Heater Control
Circuit Low (Bank 1 Sensor 1)
Open or short in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater (Sensor 1)
 EFI relay
 ECM

P0032
( 05–43 )Oxygen Sensor Heater Control
Circuit High (Bank 1 Sensor 1)
Open or short in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater (Sensor 1)
 EFI relay
 ECM

P0037
( 05–46 )Oxygen Sensor Heater Control
Circuit Low (Bank 1 Sensor 2)
Open in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater (Sensor 2)
 EFI relay
 ECM

P0038
( 05–46 )Oxygen Sensor Heater Control
Circuit High (Bank 1 Sensor 2)
Short in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater (Sensor 2)
 EFI relay
 ECM

P0100
( 05–49 )Mass Air Flow Circuit Malfunc-
tionOpen or short in mass air flow meter circuit
 Mass air flow meter
 ECM

P0102
( 05–49 )Mass or Volume Air Flow Circuit
Low InputOpen in mass air flow meter circuit
 Mass air flow meter
 ECM

P0103
( 05–49 )Mass or Volume Air Flow Circuit
High InputShort in mass air flow meter circuit
 Mass air flow meter
 ECM

P0110
( 05–55 )Intake Air Temperature Circuit
Open or short in intake air temperature sensor circuit
 Intake air temperature sensor (built into mass air flow meter)
 ECM

P0112
( 05–55 )Intake Air Temperature Circuit
Low InputShort in intake air temperature sensor circuit
 Intake air temperature sensor (built into mass air flow meter)
 ECM

P0113
( 05–55 )Intake Air Temperature Circuit
High InputOpen in intake air temperature sensor circuit
 Intake air temperature sensor (built into mass air flow meter)
 ECM


056IK–10
–
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–245
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the parts listed in the \
table below and proceed to the page
given.
HINT:

*1 :  ... MIL (Malfunction Indicator Lamp) light up

*2 : ’’ ’’ mark means ECM memorizes the malfunction code if the ECM detects the DT\
C detection
condition.

This DTC may be output when the clutch, brake and gear components etc. inside\
the automatic trans-
axle are damaged.
DTC No.
(See Page)Detection ItemTrouble AreaMIL *1Memory *2
P0500
( 05–158 )Vehicle Speed Sensor ”A”

Combination meter

Open or short in vehicle speed sensor circuit

Vehicle speed sensor

ECM

P0705
( 05–247 )Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)
Open or short in park/neutral position switch circuit

Park/neutral position switch

ECM

P0710
( 05–252 )Transmission Fluid Temperature
Sensor ”A” Circuit
Open or short in ATF temperature sensor circuit

Transmission wire (ATF temperature sensor)

ECM

P0711
( 05–255 )Transmission Fluid Temperature
Sensor ”A” Performance
Open or short in ATF temperature sensor circuit

Transmission wire (ATF temperature sensor)

ECM

P0712
( 05–252 )Transmission Fluid Temperature
Sensor ”A” Circuit Low Input
Short in ATF temperature sensor circuit

Transmission wire (ATF temperature sensor)

ECM

P0713
( 05–252 )Transmission Fluid Temperature
Sensor ”A” Circuit High Input
Open in ATF temperature sensor circuit

Transmission wire (ATF temperature sensor)

ECM

P0717
( 05–258 )Turbine Speed Sensor Circuit No
Signal

Open or short in transmission revolution sensor NT (speed
sensor NT) circuit

Transmission revolution sensor NT (speed sensor NT)

ECM

Automatic transaxle assembly

P0724
( 05–261 )Brake Switch ”B” Circuit High

Short in stop light switch circuit

Stop light switch

ECM

P0741
( 05–264 )Torque Converter Clutch Sole-
noid Performance
(Shift Solenoid Valve SL)

Shift solenoid valve SL remains open or closed

Valve body is blocked

Shift solenoid valve SL

Torque converter clutch

Automatic transaxle (clutch, brake or gear etc.)

Line pressure is too low

ECM

P0751
( 05–268 )Shift Solenoid ”A” Performance
(Shift Solenoid Valve S1)

Shift solenoid valve S1 remains open or closed

Valve body is blocked

Shift solenoid valve S1

Automatic transaxle (clutch, brake or gear etc.)

ECM

P0756
( 05–271 )Shift Solenoid ”B” Performance
(Shift Solenoid Valve S2)

Shift solenoid valve S2 remains open or closed

Valve body is blocked

Shift solenoid valve S2

Automatic transaxle (clutch, brake or gear etc.)

ECM


05KAW–02
G30859
Intelligent
Tester II
DLC3
–
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–239
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC CHECK/CLEAR
1. CHECK DTC WITH INTELLIGENT TESTER II
DTCs which are stored in the ECM can be displayed with the
Intelligent Tester II and generic OBD scantool.
These scan tools can display pending DTCs and current DTCs.
Some DTC aren’t stored if the ECM doesn’t detect a malfunc-
tion during consecutive driving. However, the detected mal-
function during once driving is stored as pending DTC.
(a) Connect the Intelligent Tester II to the Data Link Connec-
tor 3 (DLC3).
(b) Turn the ignition switch ON.
(c) Enter the following menus: Enter/ Power train/ Engine and ECT/ DTC/ Current (or Pending).
(d) Confirm the DTCs and freeze frame data and then write
them down.
(e) See page 05–245 to confirm the details of the DTCs.
NOTICE:
When simulating a symptom with the scan tool to check the
DTCs, use normal mode. For codes on DIAGNOSTIC
TROUBLE CODE CHART subject to ”2–trip detection log-
ic”, perform the following actions.
Turn the ignition switch OFF after the symptom is simulated
once. Then repeat the simulation process again. When the
problem has been simulated twice, the MIL illuminates and the
DTCs are recorded in the ECM.
2. CLEAR DTC WITH INTELLIGENT TESTER II
(a) Connect the Intelligent Tester II to the DLC3.
(b) Turn the ignition switch ON.
(c) Enter the following menus: Enter/ Power train/ Engine and ECT/ DTC/ Clear.
3. CLEAR DTC WITHOUT INTELLIGENT TESTER II
Disconnecting the battery terminal or remove the EFI and
ETCS fuses from the engine room R/B for 60 seconds or more.
But if you disconnect the battery terminal, you should do the
”INITIALIZE” procedure.

05KAT–02
– DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E) (From February, 2004)05–227
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
MONITOR DRIVE PATTERN
1. MONITOR DRIVE PATTERN FOR ECT TEST
(a) Perform this drive pattern as one method to simulate the detection conditions of the ECT malfunctions.
(The DTCs may not be detected due the actual driving conditions. And some codes may not be de-
tected through this drive pattern).
HINT:
Preparation for driving

Warm up the engine sufficiently. (Engine coolant temperature is 60
C (140
F) or higher)

Drive the vehicle when the atmospheric temperature is –10
C (14
F) or higher. (Malfunction is not
detected when the atmospheric temperature is –10
C (14
F) or less)
Driving note

Drive the vehicle through all gears.
Stop → 1st → 2nd → 3rd → 4th → 4th (lock–up ON).

Perform engine brake test in the S position.
While driving in the 4(S) position and 4th gear lock–up, shift into the ”–” position and down–shift from
4th to 3rd, 3rd to 2nd, 2nd to 1st.
Check that the engine brake performs properly whenever down–shift takes place.

Repeat the above driving pattern three times or more.
NOTICE:

When using the intelligent tester II, monitor status can be found in the ”Power train / Engine and
ECT / Data List”.

In the event that the drive pattern must be interrupted (possibly due to traffic conditions or other
factors) the drive pattern can be resumed and, in most cases, the monitor can be completed.
CAUTION:
Perform this drive pattern on a level road as much as possible and strictly observe the posted speed
limits and traffic laws while driving.

056HH–07
–
DIAGNOSTICS CRUISE CONTROL SYSTEM (2AZ–FSE)(From
February, 2004)05–313
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DIAGNOSTIC TROUBLE CODE CHART
If a trouble code is indicated while checking DTCs, inspect the circuit li\
sted for that code in the table below,
and proceed to the applicable page.
DTC No.
(See Page)Circuit InspectionTrouble Area
P0500/21 ( 05–317 )Vehicle speed sensor circuit
Vehicle speed sensor
 Vehicle speed sensor signal circuit
 ECM
P0503/23
( 05–317 )Vehicle speed sensor circuit
Vehicle speed sensor
 Vehicle speed sensor signal circuit
 ECM
P0571/52
( 05–318 )Stop light switch circuit
Stop lamp switch assy
 Stop lamp switch assy circuit
 ECM
P0607/54
( 05–321 )Input signal circuitECM

05KYC–01
F40034DLC3
12 3 4567 8 12 3 4567 8
9 1011 12131415 16
05–306– DIAGNOSTICSCRUISE CONTROL SYSTEM (2AZ–FSE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
PRE–CHECK
1. DIAGNOSIS SYSTEM
(a) Description
The ECM stores trouble codes when trouble occurs on
the vehicle.
The diagnosis system allows for reading of the trouble
codes from the DLC3. If the CRUISE main indicator light
does not come on after DTC check, it means a malfunc-
tion has occurred in the cruise control system.
Use the intelligent tester II to check and solve the prob-
lem.
(b) Check the DLC3.
The vehicle’s ECM uses ISO 9141–2 (Euro–OBD)/ISO
14230 (M–OBD) for communication protocol. The termi-
nal arrangement of the DLC3 complies with ISO 15031–3
and matches the ISO 9141–2/ISO 14230 format.
Symbols (Terminals No.)Terminal DescriptionConditionSpecified Condition
SIL(7) – SG(5)Bus ”+” lineDuring transmissionPulse generation
CG(4) – Body groundChassis groundAlwaysBelow 1 Ω
SG(5) – Body groundSignal groundAlwaysBelow 1 Ω
BAT(16) – Body groundBattery positiveAlways11 to 14 V
HINT:
If the display shows ”UNABLE TO CONNECT TO VEHICLE” af-
ter connecting the intelligent tester II to the DLC3 and turning
the ignition to the ON position, there is a problem with either the
vehicle or the tool. (Intelligent tester ll only)
If communication is normal when connecting the tool to
another vehicle, inspect the DLC3 on the original vehicle.
If communication is still not possible when connecting the
tool to another vehicle, it suggests the problem is the
tool’s own. In this case, consult Service Department listed
in the tool’s instruction manual.

N17520
(2)
I34749
CRUISE main
indicator light
BE4034
Indicator Light:ON
OFF 1.5 sec. 0.5 sec.
–
DIAGNOSTICS CRUISE CONTROL SYSTEM (2AZ–FSE)(From
February, 2004)05–307
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
(c) Check the indicator.
(1) Turn the ignition switch to the ON position.
(2) Check that the CRUISE main indicator light comeson when the cruise control main switch ON–OFF
button is pushed on, and that the indicator light
goes off when the ON–OFF button is pushed off.
HINT:
If there is a problem with the indicator light, inspect the CRUISE
main indicator light circuit ( see page 05–327).
HINT:
If a malfunction occurs in the vehicle speed sensors, stop lamp
switch assy or other related parts during cruise control driving,
the ECM actuates AUTO CANCEL of the cruise control. Then
the CRUISE main indicator light starts to blink, informing the
driver of the malfunction. At the same time, data of the malfunc-
tion is stored as a diagnostic trouble code (DTC).

C52361
DLC3:CG
TC
I41985
Normal System Code: Diagnosis Trouble Code:
0.25 sec.
0.25 sec.
ON
OFF ON
OFF 0.5 sec.
0.5 sec. 1.5 sec. 2.5 sec.
4.5 sec.
Code 21 Code 52
05–308
–
DIAGNOSTICS CRUISE CONTROL SYSTEM (2AZ–FSE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
(d) Output DTCs using diagnosis check wire. (1) Using SST, create a short–circuit between terminalsTC and CG of the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Read and record DTCs from the CRUISE main indi- cator light on the combination meter. As examples,
refer to the chart below for the blinking patterns of
the normal system code and diagnosis trouble code
21 and 52.
HINT:
If the CRUISE main indicator light does not blink because of any
DTC or in the normal code blinking pattern, inspect the following
circuits.
Relevant CircuitSee Page
Diagnosis circuit05–328
CRUISE main indicator circuit05–327

I42012
(1)
(3)
I42013
(4)
(1)
I42012
(1)
(3)
– DIAGNOSTICSCRUISE CONTROL SYSTEM (2AZ–FSE)(From
February, 2004)05–311
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
4. DTC CLEAR
(a) The following methods will erase the DTCs and freeze frame data.
(1) The intelligent tester II can be used to erase the codes.
(2) Disconnecting the battery terminal or EFI No.1 fuse can also erase the codes.
(b) After completing repair, the DTC retained in the memory can be cleared by removing the EFI No.1 fuse
for 1 minute or more with the ignition switch off.
(c) Check that the normal system code is displayed after connecting the fuse.
5. PROBLEM SYMPTOM CONFIRMATION (ROAD TEST)
(a) Inspect the SET function.
(1) Push the ON–OFF button on.
(2) Drive at the required speed (40 km/h (25 mph) or
higher).
(3) Push down the cruise control main switch to SET/
COAST.
(4) After releasing the switch, check that the vehicle
cruises at the set speed.
(b) Inspect the ACC (ACCEL) switch.
(1) Push the ON–OFF button on.
(2) Drive at the required speed (40 km/h (25 mph) or
higher).
(3) Push down the cruise control main switch to SET/
COAST.
(4) Check that vehicle speed increases while the cruise
control main switch is pushed up to RES/ACC, and
that the vehicle cruises at the newly set speed when
the switch is released.
(5) Momentarily push up the cruise control main switch
to RES/ACC and then immediately release it.
Check that vehicle speed increases by approxi-
mately 1.6 km/h (1.0 mph) (Tap–up function).
(c) Inspect the COAST function.
(1) Push the ON–OFF button on.
(2) Drive at the required speed (40 km/h (25 mph) or
higher).
(3) Push down the cruise control main switch to SET/
COAST.
(4) Check that vehicle speed decreases while the
cruise control main switch is pushed down to SET/
COAST, and that the vehicle cruises at the newly
set speed when the switch is released.
(5) Momentarily push down the cruise control main
switch to SET/COAST, and then immediately re-
lease it.
Check that vehicle speed decreases by approxi-
mately 1.6 km/h (1.0 mph) (Tap–down function).