TOYOTA CAMRY 1999 Service Repair Manual

SS0ZS±01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±1
59 Author: Date:
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

SS0ZT±01
SS±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SS0ZU±01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
± SERVICE SPECIFICATIONSSTANDARD BOLT
SS±3
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more

SS0AD±04
SS±4
± SERVICE SPECIFICATIONSENGINE MECHANICAL
62 Author: Date:
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,736 kPa (17.7 kgf/cm2, 252 psi) or more
1,393 kPa (14.2 kgf/cm2, 202 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve clearanceat cold Intake
Exhaust
Adjusting shim (for repair part) Shim No.00
Shim No.04
Shim No.08
Shim No.02
Shim No.16
Shim No.20
Shim No.24
Shim No.28
Shim No.32
Shim No.36
Shim No.40
Shim No.44
Shim No.48
Shim No.52
Shim No.56
Shim No.60
Shim No.64
Shim No.68
Shim No.72
Shim No.76
Shim No.800.19 ± 0.29 mm (0.007 ± 0.011 in.)
0.28 ± 0.38 mm (0.011 ± 0.015 in.)
2.000 mm (0.0787 in.)
2.040 mm (0.0803 in.)
2.080 mm (0.0819 in.)
2.120 mm (0.0835 in.)
2.160 mm (0.0850 in.)
2.200 mm (0.0866 in.)
2.240 mm (0.0882 in.)
2.280 mm (0.0898 in.)
2.320 mm (0.0913 in.)
2.360 mm (0.0929 in.)
2.400 mm (0.0945 in.)
2.440 mm (0.0961 in.)
2.480 mm (0.0976 in.)
2.520 mm (0.0992 in.)
2.560 mm (0.1008 in.)
2.600 mm (0.1024 in.)
2.640 mm (0.1039 in.)
2.680 mm (0.1055 in.)
2.720 mm (0.1071 in.)
2.760 mm (0.1087 in.)
2.800 mm (0.1102 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35 mm (1.378 in.)2.0 mm (0.079 in.)
45.9 ± 47.9 mm (1.8071 ± 1.8858 in.)
169 ± 184 N (17.2 ± 18.8 kgf, 37.9 ± 41.4 lbf)
CamshaftCam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust42.21 ± 42.31 mm (1.6618 ± 1.6657 in.)
40.62 ± 40.72 mm (1.5992 ± 1.6031 in.)
42.10 mm (1.6575 in.)
40.51 mm (1.5949 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil (side rail)
Maximum No.1
No.2
Oil (side rail)86.815 ± 86.825 mm (3.4179 ± 3.4183 in.)
86.825 ± 86.835 mm (3.4183 ± 3.4186 in.)
86.835 ± 86.845 mm (3.4201 ± 3.4205 in.)
87.350 ± 87.380 mm (3.4375 ± 3.4387 in.)
0.175 ± 0.195 mm (0.0068 ± 0.0076 in.)
0.215 mm (0.0085 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0003 in.)
0.020 ± 0.055 mm (0.0008 ± 0.0022 in.)
0.220 ± 0.440 mm (0.0087 ± 0.0173 in.)
0.600 ± 0.820 mm (0.0177 ± 0.0322 in.)
0.100 ± 0.470 mm (0.0039 ± 0.0185 in.)
1.04 mm (0.0409 in.)
1.42 mm (0.0559 in.)
1.07 mm (0.0421in.)

SS0AG±04
± SERVICE SPECIFICATIONSSFI
SS±5
63 Author: Date:
SFI
SERVICE DATA
Fuel pressureFuel pressure
between fuel tank and pressure regulatorat 20°C (68°F)
between pressure regulator and injector
24,800 kPa (250 kgf/cm2, 3,600 psi)
834 ± 932 kPa (8.5 ± 9.5 kgf/cm2, 121 ± 135 psi)
InjectorResistance at 20°C (68°F)2.65 ± 3.0 W
Fuel shutoff valve
for delivery pipeResistance at 20°C (68°F)1.8 ± 2.2 W
Fuel shutoff valve
for fuel pressure
regulatorResistance at 20°C (68°F)1.4 ± 1.8 W
Fuel shutoff valve
for fuel tankResistance at 20°C (68°F)Approx 19 W
Fuel temperature
sensor for
delivery pipeResistance at ±20°C (±4°F)
at 20°C (68°F)
at 80°C (176°F)13.9 ± 16.3 kW
2.32 ± 2.59 kW
0.31 ± 0.326 kW
Fuel temperature
sensor for
fuel tankResistance at ±30°C (±22°F)
at 25°C (77°F)
at 40°C (104°F)
at 100°C (212°F)80 ± 100 kW
4.80 ± 5.20 kW
2.51 ± 2.81 kW
0.30 ± 0.37 kW
Fuel pressure
sensor for
delivery pipePower source voltage at 20°C (68°F)
Power output voltage at 20°C (68°F)4.5 ± 5.5 V
3.1 ± 3.6 V
Fuel pressure
sensor for
fuel pipePower source voltage at 20°C (68°F)
Power output voltage at 20°C (68°F)
Needle position of fuel level gauge at 4/4
at 3/4
at 2/4
at 1/44.5 ± 5.5 V
Approx. 2.8 V
Approx. 2.4 V
Approx. 1.8 V
Approx. 1.3 V
Fuel cut rpmFuel return rpm A/C OFF1,400 rpm

SS0AH±04
SS±6
± SERVICE SPECIFICATIONSSFI
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line for union for fuel inlet coupler
for others42
28428
28631
21
Fuel filter x Drain plug10.811 08
Fuel filter x Fuel filter bracket21.521916
Fuel filter x Union3131623
Oil separator x Fuel pressure regulator24.525018
Fuel pressure regulator x Bracket2020015
Fuel pressure regulator bracket x Body for 10 mm head bolt
for 12 mm head bolt9.9
19.6100
20088 in.´lbf
14
Fuel relief pipe x Fuel pressure regulator4242831
Delivery pipe x cylinder head1313010
Fuel tank band x Fuel tank frame5253038
Rear side plate x Front side plate1001,02074
Union x Fuel shutoff valve for fuel pipe filter pipe
for others31
18316
18423
13
Fuel tank bracket x Fuel tank valve case8.28473 in.´lbf
Fuel tank valve cover x Fuel tank valve case8.28473 in.´lbf
Fuel tank frame x Body60.261444
Performance rod x Body39.240029
Performance rod x Fuel tank band18.118513
Fuel shutoff valve core x Delivery pipe3535726
Fuel shutoff valve coil x Core1515311
Fuel temperature sensor x Delivery pipe20.420815
Fuel pressure sensor x Delivery pipe24.625118
Fuel pressure sensor x Fuel main pipe68.670051
Fuel inlet hose x Fuel pressure regulator9.910088 in.´lbf

SS0AM±04
± SERVICE SPECIFICATIONSIGNITION
SS±7
65 Author: Date:
IGNITION
SERVICE DATA
Spark plugRecommended spark plug DENSO made
Correct electrode gap for new spark plug
Maximum electrode gap for used spark plugSK20R11±G
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)

SS0AN±04
SS±8
± SERVICE SPECIFICATIONSIGNITION
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013

SS04W±03
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±9
67 Author: Date:
SUSPENSION AND AXLE
SERVICE DATA
Vehicle heightFront*5218 mm (8.58 in.)Vehicle height
Tire size: 205/65R15Rear*6270 mm (10.63 in.)
Camber0°36'±45'(0 6°±075°)Camber
Ri h l f
±0°36' ± 45' (0.6° ± 0.75°)
45' (0 75°) lRight±left error45' (0.75°) or less
Front wheel
Caster
Right±left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front wheel
alignmentSteering axis inclination
Right±left error13°01' ± 45' (13.02° ± 0.75°)
45' (0.75°) or less
Toe±in (Total)
Rack end length difference
0° ± 12' (0° ± 0.2° 0 ± 2 mm 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel35°50' ± 2° (35.84° ± 2°)Wheel angle Inside wheel
Outside wheel31°28' (31.47°)
Rear wheel
Camber
Right±left error±0°45' ± 45' (±0.75° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe±in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°)
4 ± 2 mm (0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*
2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
842.9 ± 2.0 mm (33.185 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)

SS04X±03
SS±10
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
ABS speed sensor set bolt8.08271 in.´lbf
Tie lod end lock nut7475054
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar link set bolt3940029
REAR AXLE
Hub nut1031,05076
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Rear seat outer belt lower side set bolt4243031
Suspension support x Body3940029
Suspension support x Piston rod4950036
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029