TOYOTA CAMRY 2000 Service Repair Manual

SS0AQ±01
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
SS±39
202 Author: Date:
CHARGING(5S±FE)
SERVICE DATA
BatterySpecific gravity (Except maintenance±free battery)
at 20°C (68°F)
Voltage (Maintenance±free battery) at 20°C (68°F)
1.25 ± 1.29
12.5 ± 12.9 V
Drive beltTension w/ A/C New belt
Used belt
w/o A/C New belt
Used belt165 ± 25 lbf
110 ± 10 lbf
125 ± 25 lbf
95 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 80 A
2.7 ± 3.1 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V

SS0AR±01
SS±40
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
203 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Wire clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator x Rectifier end flame2.02018 in.´lbf
Voltage regulator x Rectifier holder2.02018 in.´lbf
Brush holder x Rectifier holder2.02018 in.´lbf
Brush holder x Voltage regulator2.02018 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Plate terminal x Rectifier holder Nut
Bolt4.4
3.945
3939 in.´lbf
35 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5253038
Generator x Adjusting bar1818513

SS07K±01
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
SS±41
204 Author: Date:
CHARGING (1MZ±FE)
SERVICE DATA
BatteryVoltage at 20°C (68°F)12.5 ± 12.9 V
Drive belt
Tension
New belt
Used belt
175 ± 5 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Limit
Brush exposed length STD
Limit12 V 80 A
2.1 ± 2.5 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V

SS07L±01
SS±42
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
205 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Cord clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator and brush holder x Rectifier end frame2.02018 in.´lbf
Plate terminal x Rectifier holder Nut
Screw4.4
3.945
3939 in.´lbf
35 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5657041
Generator x Adjusting bar1818013

SS09Q±01
± SERVICE SPECIFICATIONSCLUTCH
SS±43
206 Author: Date:
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet 1MZ±FE161.8 ± 171.8 mm (6.370 ± 6.764 in.)
Pedal height from asphalt sheet 5S±FE156.8 ± 166.8 mm (6.173 ± 6.567 in.)
Push rod play at pedal top1.0 ± 5.0 mm (0.039 ± 0.197 in.)
Pedal freeplay5.0 ± 15.0 mm (0.197 ± 0.591 in.)
Clutch start switch ON±OFF Stroke5.0 ± 0.5 mm (0.197 ± 0.020 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Disc rivet head depth Min.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Diaphragm spring finger wear Max. depth0.6 mm (0.024 in.)
Diaphragm spring finger wear Max. width5.0 mm (0.197 in.)
Diaphragm spring tip non±alignmentMax.0.5 mm (0.020 in.)

SS09R±01
SS±44
± SERVICE SPECIFICATIONSCLUTCH
207 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder installation nut121209
Clutch line1515511
Release cylinder installation bolt121209
Bleeder plug8.48574 in.´lbf
Cruise control actuator bracket x Body131309
Starter x Transaxle3940029
Clutch accumulator installation bolt2121015
Clutch accumulator installation nut2727020
Release fork support 1MZ±FE4748035
Release fork support 5S±FE3940029
Clutch cover x Flywheel1919514

SS09O±01
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
SS±45
208 Author: Date:
MANUAL TRANSAXLE (E153)
SERVICE DATA
Input shaft
3rd & 4th gears journal diameterMin.
5th gear journal diameterMin.
RunoutMax.
35.950 mm (1.4154 in.)
27.950 mm (1.1004 in.)
0.05 mm (0.0020 in.)
Output shaft
1st & 2nd gears journal diameterMin.
RunoutMax.
38.950 mm (1.5335 in.)
0.06 mm (0.0024 in.)
Oil pump clearance
Rotor body STD
Max.
Rotor tip STD
Max.
Rotor side STD
Max.
0.10 ± 0.16 mm (0.0039 ± 0.0063 in.)
0.30 mm (0.0118 in.)
0.08 ± 0.15 mm (0.0031 ± 0.0059 in.)
0.30 mm (0.0118 in.)
0.03 ± 0.08 mm (0.0012 ± 0.0031 in.)
0.15 mm (0.0059 in.)
Gear thrust clearance
1st & 3rd STD
Max.
2nd STD
Max.
4th STD
Max.
5th STD
Max.
0.10 ± 0.35 mm (0.0039 ± 0.0138 in.)
0.40 mm (0.0157 in.)
0.10 ± 0.45 mm (0.0039 ± 0.0177 in.)
0.50 mm (0.0197 in.)
0.10 ± 0.55 mm (0.0039 ± 0.0217 in.)
0.60 mm (0.0236 in.)
0.10 ± 0.57 mm (0.0039 ± 0.0224 in.)
0.65 mm (0.0256 in.)
Gear radial clearance
1st & 4th STD
2nd & 3rd STD
5th STD
1st, 2nd, 3rd, 4th & 5thMax.
0.009 ± 0.051 mm (0.0004 ± 0.0020 in.)
0.009 ± 0.053 mm (0.0004 ± 0.0021 in.)
0.009 ± 0.050 mm (0.0004 ± 0.0020 in.)
0.070 mm (0.0028 in.)
Shift fork to hub sleeve clearance Max.1.0 mm (0.039 in.)
Synchronizer ring to gear clearance
1st, 4th & 5th Min.
2nd & 3rdMin.
0.8 mm (0.031 in.)
0.7 mm (0.028 in.)
Drive in depth
Control shaft cover oil seal
Select inner lever slotted spring pin
No.1 shift inner lever slotted spring pin
No.2 shift inner lever slotted spring pin
0 ± 1.0 mm (0 ± 0.039 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Input shaft snap ring thickness Mark
No.2 clutch hub H
J
K
L
M
N
P
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)

SS±46
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
209 Author: Date:
Input shaft snap ring thickness Mark
No.3 clutch hub a
b
c
d
e
f
g
h
j
Ball bearing 1
2
3
4
5
6
7
8
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0729 in.)
1.90 mm (0.0748 in.)
1.95 mm (0.0768 in.)
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0847 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
Output shaft snap ring thickness Mark
No.1 clutch hub A
B
C
D
E
F
G
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)
2.90 mm (0.1142 in.)
2.95 mm (0.1161 in.)
3.00 mm (0.1181 in.)
3.05 mm (0.1201 in.)
3.10 mm (0.1220 in.)
Differential pinion to side gear backlash STD0.05±0.20 mm (0.0020±0.0079 in.)
Differential side gear thrust washer thickness
0.80 mm (0.0315 in.)
0.90 mm (0.0354 in.)
1.00 mm (0.0394 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.30 mm (0.0512 in.)
1.40 mm (0.0551 in.)
Differential case side bearing preload (at starting)
New bearing (Output shaft preload plus)
Reused bearing (Output shaft preload plus)
0.2 ± 0.3 N´m (1.8 ± 3.5 kgf´cm, 1.6 ± 3.0 in.´lbf)
0.1 ± 0.2 N´m (1.1 ± 2.2 kgf´cm, 1.0 ± 1.9 in.´lbf)
Differential side bearing adjusting shim thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in.)
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
SS±47
210 Author: Date:
Output shaft bearing preload (at starting)
New bearing
Reused bearing
0.8 ± 1.6 N´m (8 ± 16 kgf´cm, 6.9 ± 13.9 in.´lbf)
0.5 ± 1.0 N´m (5 ± 10 kgf´cm, 4.3 ± 8.7 in.´lbf)
Output shaft rear bearing adjusting shim thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
1.30 mm (0.0512 in.)
1.35 mm (0.0531 in.)
1.40 mm (0.0551 in.)
1.45 mm (0.0571 in.)
1.50 mm (0.0591 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
1.70 mm (0.0669 in.)
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)
1.95 mm (0.0768 in.)
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)

SS09P±01
SS±48
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
211 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head
14 mm head A
(See page MX±4) 14 mm head B64
46
37650
470
38047
34
27
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3940029
Clutch release cylinder x Transaxle121209
Clutch acummulator x Transaxle Bolt
Nut21
26210
27015
20
Clutch line bracket x Transaxle121209
Front wheel1031,05076
Exhaust pipe support stay3333024
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine absorber x Transaxle4849035
RH exhaust manifold stay2020014
Front engine mounting insulator x Front suspension member Silver bolt
Green bolt44
66450
67033
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A
Bolt B
(See page MX±4) Nut C181
32
361,850
330
370134
24
27
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
No.2 selecting bellcrank with selecting bellcrank support2020014
Shift and select lever shaft lock bolt4950036
Shift and select lever shaft assembly x Transmission case2020014
Transmission case cover x Transmission case2930022
Breather plug4950036
Output shaft lock nut1231,25090
Shift fork and shift head set bolt2424017
Rear bearing retainer x Transmission case4243031
Straight screw plug2525018
Straight screw plug (Reverse restrict pin)131309
Reverse idler gear shaft lock bolt2930022
Transmission case x Transaxle case2930022
Transmission oil pipe x Transaxle case1717513
Reverse shift arm bracket assembly x Transaxle case1717513