TOYOTA CAMRY V20 1986 Service Information

AT3469
AT3468
AT3472AT3473
4. INSTALL LOCK-UP RELAY VALVE SLEEVE STOPPER
5. INSTALL UPPER VALVE BODY COVER GASKETS,
PLATE AND THROTTLE MODULATOR OIL STRAINER
(a) Position a new gasket and plate and then another
new gasket
HINT: Both gaskets are same one.
(b) Install the oil strainer onto the gasket.
6. INSTALL UPPER VALVE BODY COVER
(a) Position the upper valve body cover.
(b) Install and finger tighten the eleven bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
AT3467
7. INSTALL AND FINGER TIGHTEN BOLT IN LOWER
VALVE BODY
HINT: Bolt length (mm, in.) is indicated in the figure.
8. INSTALL CHECK BALLS
Install the two check balls into the lower valve body.
Oil Strainer
Gasket
Plate
Gasket
AT-96- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)

AT3471
GasketPlate Gasket
AT3470
AT3492
AT3466
CylinderSpringPiston O-Ring
AT3493
9. INSTALL LOWER VALVE BODY COVER GASKETS
AND NO. 2 PLATE
Position a new gasket and plate and then another new
gasket.
HINT: Both gaskets are same one.
10. INSTALL LOWER VALVE BODY COVER
(a) Position the lower valve body cover.
(b) Install and finger tighten the twelve bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
11. TIGHTEN BOLTS OF UPPER AND LOWER VALVE
BODIES
(a) Tighten the thirteen bolts in the lower valve body.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
(b) Tighten the fourteen bolts in the upper valve body.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
12. INSTALL B
0 ACCUMULATOR ASSEMBLY
(a) Coat new O-rings with ATF and install them to
the piston.
(b) Insert the spring and piston into the cylinder.
- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)AT-97

AT4500Lock-Up Solenoid
AT3462 AT3464
(c) Plate the check ball on No. 1 gasket.
(d) Install the B
0 accumulator assembly.
(e) Install and torque the three bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
13. INSTALL SOLENOIDS
(a) Coat new O-rings with ATF and install them to
the solenoids.
(b) Install the lock-up solenoid.
(c) Install and torque the bolt.
HINT: Bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
(d) Install No. 1 and No. 2 solenoids.
(e) Install and torque the three bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
AT-98- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)

r Non-reusable part

Precoated part kg-cm (ft-lb, N-m) : Specified torquer Oil Seal1,260 (91,124) Oil BaffleDifferential Pinion
LH Side Bearing RetainerAdjusting ShimOuter RaceSide
BearingRing GearSide Gear
Thrust Washer Speedometer
Drive GearDifferential Right CaseSide Bearing r Lock NutOuter RaceShim 640 (46, 63)RN Retainer Counter Driven Gearr Oil Seal
Bearing195 (14, 19)
Outer Racer Spacer
Oil SlingerSensor Rotor Snap Ringr Oil Sealr O-RingBearing
CageOuter RaceBearingDrive Pinion
Pinion Thrust WasherDifferential
Spider Differential
Side Gear Differential Left Case
Differential Assembly (A540E)
COMPONENTS
AT3674
- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)AT-99

MatchmarksAT7733
AT7734
AT7735
AT7736
Matchmarks
AT7732
SST
DISASSEMBLY OF DIFFERENTIAL CASE
1. REMOVE SIDE BEARING
Using SST, remove the two side bearings.
SST 09950-20017
2. REMOVE RING GEAR
(a) Place the matchmarks on both the differential case
and ring gear.
(b) Remove the sixteen bolts.
(c) Using a plastic hammer, tap out the ring gear.
3. DISASSEMBLE OF DIFFERENTIAL CASE
(a) Place the matchmarks on the differential right and
left case.
AT-100- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)

AT7737
AT7739
AT3676
(b) Using a torx wrench, remove the sixteen torx
screws.
(c) Using a plastic hammer, tap out the differential
left case.
(d) Remove the speedometer drive gear from the
differential right case.
AT7738
(e) Remove the two differential side gears, two side
thrust washers, differential spider, four differential
pinions and four pinion washers from the differential
left case.
4. DISASSEMBLE LH BEARING RETAINER
(a) Using a hammer and screwdriver, remove the oil
seal.
(b) Remove the oil baffle from the LH bearing retainer.
AT3675
(c) Using a hammer and brass bar, drive out the outer
race and adjusting shim from LH bearing retainer.
- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)AT-101

AT3678
SST
AT3679
AT3680
SST
AT7740AT3677
5. REMOVE RH OIL SEAL FROM RH RETAINER
Using a hammer and screwdriver, drive out the oil seal.
ASSEMBLY OF DIFFERENTIAL CASE
1. INSTALL RH OIL SEAL TO RH RETAINER
(a) Using SST, drive in a new oil seal until its surface
is flush with the surface of RH retainer.
SST 09316-60010 (09316-00010)
(b) Coat the oil seal lip with MP grease.
2. INSTALL ADJUSTING SHIM AND BEARING OUTER
RACE TO LH BEARING RETAINER
(a) Place the adjusting shim into the LH bearing
retainer.
HINT: Use either the shim which was removed or one
2.40 mm (0.0945 in.).
(b) Using SST, press the outer race into the LH
retainer.
SST 09316-2001 1, 09350-32014 (09351-32150)
HINT: Install the oil baffle and oil seal after adjusting the
differential side bearing preload.
(See page AT-126)
3. ASSEMBLE DIFFERENTIAL CASE
HINT: Coat all of the sliding and rotating surface with
ATF before assembly.
(a) Install the thrust washer to the side gear.
AT-102- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)

AT7742
Thicknessmm (in.)
0.80 (0.0315)
0.90 (0.0354)
1.00 (0.0394)
1.10 (0.0433)1.20 (0.0472)
1.30 (0.0512)
1.40 (0.0551)
AT7743
AT7744
Matchmarks
AT7741
(b) Install the four pinions and thrust washers to the
spider.
(c) Install the side gear and spider with four pinions to
the differential left case.
(d) Using a dial indicator, measure the backlash of one
pinion gear while holding the side gear.
Standard backlash: 0.05 - 0.20 mm
(0.0020 - 0.0079 in.)
(e) Install the side gear and spider with four pinions to
the right side of the differential case.
And check the pinion gear backlash.
(f) Referring to the table below, select the side gear
thrust washer which will ensure that the backlash
is within specification. Try to select a washer of the
same size.
(g) Install the speedometer driven gear.
(h) Align the matchmarks on the differential cases.
- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)AT-103

AT7746
AT7747
AT7748
Speedometer
Driven Gear
Side
AT3681
SST
AT7745
(i) Using a plastic hammer, carefully tap the differential
right case.
(j) Using a torx wrench, install and torque the sixteen
torx screws.
Torque: 640 kg-cm (46 ft-lb, 63 N-m)
4. INSTALL RING GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 212°F (100°C) in an
oil bath.
NOTICE: Do not heat the ring gear above 230°F
(110°C).
(c) Clean the contact surface of the ring gear with
cleaning solvent.
(d) Quickly install the ring gear on the differential case.
Install the sixteen bolts.
HINT: Align the matchmarks on the differential left case
and contact the ring gear.
(e) Tighten the set bolts uniformly and a little at a time.
Torque the bolts.
Torque: 1,260 kg-cm (91 ft-lb, 124 N-m)
5. INSTALL SIDE BEARINGS
(a) Using SST and a press, install the RH side bearing
to the differential case.
SST 09361-2001 1
AT-104- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)

AT3682
SST
(b) Using SST and a press, install the LH side bearing.
SST 09316-60010 (09316-00010)
- AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly-A540E)AT-105