TOYOTA HIGHLANDER 2001 Service Repair Manual

HINT:
1) First wipe off any dirt, grease or oil with a rag soaked in a grease, wax and silicone remover.
2) Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acci-
dently coated, wipe off the coating immediately.
3) Apply the first coating of undercoat to all welded areas and panel joints, then apply a second coat over the
entire area.
4) Do not coat parts which become hot, such as the tailpipe, or moving parts, such as the propeller shaft.
5) Besides the locations described below, apply undercoating to all weld points under the body to insure corro-
sion prevention.
6) Be sure to seal the edge of the flange of the member and bracket with undercoating.
7) If undercoat is damaged by peeling, cracks, etc., be sure to repair as necessary.
8) Before the undercoat apply sealer allowing rust prevention to be attained.
F16736
REFERENCE
Referring to the notes above, undercoating should be applied according to the specifications for your country.
PAINT
COATINGPC-6
BODY PANEL UNDERCOATING AREAS

HINT:
1) Whenever adjusting the doors and hoods, apply anti-rust agent (wax) around the hinges.
2) Even if partially repairing a part, apply anti-rust agent (wax) over the entire application area of the part.
3) Wipe off the anti-rust agent immediately with a rag soaked in a grease, wax and silicone remover, if accidently
applied to other areas.
F16738
PAINT
COATINGPC-7
BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS

F16740
HINT:
1) Anti-chipping paint should be applied to some areas before the second coat and to others after the top coat.
2) If other areas are accidentally coated, wipe of the paint immediately with a rag soaked in grease, wax and
silicone remover.
PVC Chipping Primer Urethane Primer Soft-Chip (Poly Olefine)
PAINT
COATINGPC-10
BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS

PAINT
COATING
HINT:
1) Prior to applying body sealer, clean the area with a rag soaked in grease, wax and silicone remover.
2) If weld-through primer was used, first wipe off any excess and coat with anti-corrosion primer before applying
body sealer.
3) Wipe off excess body sealer with a rag soaked in a grease, wax and silicone remover.
4) If body sealer is damaged by peeling, cracks, etc., be sure to repair as necessary.
F16731
1. ENGINE COMPARTMENT
Flat FinishingNo Flat Finishing
PC-1
BODY PANEL SEALING AREAS

PAINT
COATING
F16732
2. INSIDE PC-2

PAINT
COATING
3. REAR LUGGAGE COMPARTMENT
F16733
PC-3

PAINT
COATING
F16734
4. DOOR PARTS PC-4

F16735
PAINT
COATINGPC-5

0305S-04
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
- SERVICE SPECIFICATIONSSTANDARD BOLT
03-1
122 Author
: Date
:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
-VHigh Speed
Low Speed
CoilNS
05-788
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
978 Author
: Date
:
DTC C0200/31 RIGHT FRONT SPEED SENSOR
DTC C0205/32 LEFT FRONT SPEED SENSOR
DTC C1235/35 FOREIGN MATTER IS ATTACHED ON TIP OF
RIGHT FRONT SENSOR
DTC C1236/36 FOREIGN MATTER IS ATTACHED ON TIP OF
LEFT FRONT SENSOR
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS control system. The front and rear rotors have 48
serrations each.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates AC voltage. Since
the frequency of this AC voltage changes in direct proportion to
the speed of the rotor, the frequency is used by the ECU to de-
tect the speed of each wheel.

DTC No.DTC Detecting ConditionTrouble Area
C0200/31
C0205/32
(1) All the following conditions continues for at least 1 se-
cond.

Vehicle speed is more than 6 mph (10 km/h).

Open or short in vehicle speed sensor signal circuit of
faulty wheel continues for 1 second or more.
(2) Momentary interruption of the sensor signal of faulty
wheel has occurred 7 times or more.
(3) Sensor signal circuit is open for 0.5 seconds.

Right front and left front speed sensor

Each speed sensor circuit

Sensor rotor

Sensor installation
C1235/35
C1236/36All the following conditions for at least 5 seconds.

Vehicle speed is more than 12 mph (20 km/h).

Vehicle speed sensor signal receives.
Right front and left front speed sensor

Each speed sensor

Sensor installation
HINT:

DTC C0200/31 and C1235/35 are for the right front speed sensor.

DTC C0205/32 and C1236/36 are for the left front speed sensor.
05F1P-08