TOYOTA HIGHLANDER 2001 Service Repair Manual

G24767
Skid Control ECU
(harness side connector)
S27
WA
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
05-845
1035 Author
: Date
:
INSPECTION PROCEDURE
1 INSPECT ABS WARNING LIGHT
WHEN USING HAND-HELD TESTER:
(a) Connect the hand-held tester to the DLC3 and start the engine.
(b) Select the item ºABS WARN LIGHTº in the ACTIVE TEST and operate the ABS warning light on the
hand-held tester.
ItemVehicle Condition / Test DetailsDiagnostic Note
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination me-
ter
(c) Check that ºONº and ºOFFº of the ABS warning light can be shown on the combination meter by the
hand-held tester.
OK:
Turn the ABS warning light ON or OFF in accordance with the hand-held tester.
WHEN NOT USING HAND-HELD TESTER:
(a) Turn the ignition switch off and disconnect the connector
from the skid control ECU.
(b) Ground terminal WA of the skid control ECU.
(c) Turn the ignition switch to the ON position.
(d) Check that the ABS warning light.
OK:
Turn the light ON or OFF in accordance with the con-
necting condition of terminal WA and body ground.
NG CHECK AND REPAIR ABS WARNING LIGHT
CIRCUIT
OK

F46286
Skid Control ECU Front View
S27WA
Combination Meter
(harness side view)
C11
05-846
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1036 Author
: Date
:
2 CHECK HARNESS AND CONNECTOR(SKID CONTROL ECU - COMBINATION
METER)
(a) Disconnect the skid control ECU connector and combina-
tion meter connector.
(b) Measure the resistance according to the value(s) in the
table below.
Standard:
Tester ConnectionSpecified Condition
C11-17 - S27-29 (WA)Below 1 W
(c) Measure the resistance according to the value(s) in the
table below.
Standard:
Tester ConnectionSpecified Condition
S27-29 (WA) - Body ground10 kW or higher
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
REPLACE ABS & TRACTION ACTUATOR ASSY (SEE PAGE 32-37)

BODY PANEL REPLACEMENT
F16776
F16776A
REMOVAL BP-50
BACK DOOR OPENING TROUGH (ASSY)
REPLACEMENT
With the quarter panel removed.

BODY PANEL REPLACEMENT
F16777
POINT
1 Inspect the fitting of the quarter panel, back door and rear combination light, etc., before welding, since this
affects the appearance of the finish.BP-51
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

(Three-Dimensional Distance)
Symbol Name Hole dia. Symbol Name Hole dia.mm (in.)
A, a
B, b
C, c
D
E, e
G, gFront fender installation nut-front
Front spring support hole-inner
Front fender installation nut-rear
Cowl top inner panel standard hole
Front side member standard hole
Radiator upper support installation nut6 (0.24) nut
11 (0.43)
6 (0.24) nut
8 (0.31)
18 (0.71)
6 (0.24) nutH, h
I
J, j
K, k
L, l
M, m
N, n
ÐFront crossmember side gusset standard hole
Hood lock support installation nut
Front bumper reinforcement installation nut
Radiator upper support installation nut
Radiator support standard hole
Front Fender apron to cowl side member standard hole
Hood hinge installation nut-rear
Ð15 (0.59)
6 (0.24) nut
10 (0.39) nut
6 (0.24) nut
10 (0.39)
10 (0.39)
8 (0.31) nut
Ð Front side member standard hole F, f
C-N
or D-E D-e H-h L-l
c-n
106 988 985 860 1,461
(4.17) (38.90) (38.78) (33.86) (57.52)
Vehicle Dimensions
RH : 18 (0.71)
LH : 13 (0.51)
A, a G, g N, n
756 724 858
(29.76) (28.50) (33.78)
Height from lmaginary Standard Line
HINT: For symbols, capital letters indicate right side of vehicle,
small letters indicate left side of vehicle (seen from rear).
1,479
(58.23)
709
(27.91)1,612
(63.46)
1,562
(61.50)555
(21.85)1,289
(50.75)848
(33.39)289
(11.38)
526
(20.71)
1,068
(42.05)
1,462
(57.56)1,418
(55.83)936
(36.85)
848
(33.39)702
(27.64)1,062
(41.81)1,064
(41.89)
712
(28.03)851
(33.50)
334
(13.15)682
(26.85)996
(39.21)648
(25.51)
580
(22.83)1,036
(40.79)
531
(20.91)
BODY DIMENSIONSDI-3
BODY DIMENSION DRAWINGS
ENGINE COMPARTMENT

BODY PANEL REPLACEMENT
F16713
F16713A
REMOVAL BP-52
BODY LOWER BACK PANEL (ASSY)
REPLACEMENT

BODY PANEL REPLACEMENT
F16714
POINT
1 Inspect the fitting of the back door etc., before welding, since this affects the appearance of the finish.BP-53
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

(Three-Dimensional Distance)
Symbol Name Hole dia. Symbol Name Hole dia.mm (in.)
G, g
I,i
N, n
O, oRocker panel assembly mark
Roof side rail assembly mark
Center body pillar assembly mark
Center body pillar assembly markÐ
Ð
Ð
ÐP, p
Q, q
R, r
S, sRocker panel assembly mark
Roof side rail assembly mark
Quarter panel assembly mark
Quartet panel assembly markÐ
Ð
Ð
Ð
N-n O-o P-p Q-q R-s S-s
1,395 1,502 1,502 1,197 1,254 1,499
(54.92) (59.13) (59.13) (47.13) (49.37) (59.02)
Vehicle Dimensions Left
Right
HINT: For symbols, capital letters indicate right side of vehicle,
small letters indicate left side of vehicle (seen from rear).
G-pI-q N-p N-r N-s O-s P-q R-s
or or or or or or or or
g-P i-Q n-P n-R n-S o-S p-Q r-S
1,928 1,389 1,729 1,564 1,706 1,665 1,747 1,580
(75.91) (54.69) (68.07) (61.57) (67.17) (65.55) (68.78) (62.20)
835
(32.87)
1,120
(44.09)
906
(35.67)1,179
(46.42)
1,271
(50.04)722
(28.43)
BODY DIMENSIONSDI-5
BODY OPENING AREAS (Side View: Rear)

(Three-Dimensional Distance)
Symbol Name Hole dia. Symbol Name Hole dia.mm (in.)
A, a
B, bBack door hinge installation hole-outer
Back door damper stay installation nut15 (0.59)
6 (0.24) nutD, d
E, e
F, f
G, gQuarter panel standard hole
Deck trim side panel installation hole
Rear spring support hole outer
Center body pillar assembly mark10 (0.39)
7 (0.28)
12.5 (0.492)
Ð Roof side inner front panel / Roof side inner
panel adjoining portion C, c
F-g
C-c or
f-G
1,325 1,812
(52.17) (71.34)
Vehicle Dimensions Left
Right
Ð
1,195
(47.05)
1,227
(48.31)
609
(23.98)
1,330
(52.36)
938
(36.93)1,541
(60.67)
1,251
(49.25)865
(34.06)
1,633
(64.29)1,360
(53.54)
BODY DIMENSIONSDI-6
BODY OPENING AREAS (Rear View)

(Three-Dimensional Distance)
Symbol Name Hole dia. Symbol Name Hole dia.mm (in.)
A, a
B, b
C, c
D, d
E, e
F, f
G, gRoof panel / Front body pillar adjoining portion
Hood hinge installation nut-rear
Front door hinge installation nut
Front door hinge installation nut
Front body pillar assembly mark
Front body pillar assembly mark
Rocker panel assembly markÐ
8 (0.31) nut
8 (0.31) nut
8 (0.31) nut
Ð
Ð
ÐH, h
I,i
J, j
K, k
L, l
M, m
ÐRocker panel assembly mark
Roof side rail assembly mark
Center body pillar assembly mark
Center body pillar assembly mark
Rear door hinge installation hole
Rear door hinge installation nut
ÐÐ
Ð
Ð
Ð
13 (0.51)
8 (0.31) nut
Ð
E-e F-f G-g H-hI-i J-j K-k
1,339 1,502 1,502 1,502 1,210 1,369 1,502
(52.72) (59.13) (59.13) (59.13) (47.64) (53.90) (59.13)
Vehicle Dimensions Left
Right
E-f E-h E-j F-j F-k H-i J-k
or or or or or or or
e-F e-H e-J f-J f-K h-Ij-K
1,651 1,729 1,504 1,895 1,698 1,741 1,657
(65.00) (68.07) (59.21) (74.61) (66.85) (68.54) (65.24)
D-m
or
d-m
1,011
(39.80)
HINT: For symbols, capital letters indicate right side of vehicle,
small letters indicate left side of vehicle (seen from rear).
1,198
(47.17)
1,549
(60.98)
871
(34.29)
1,617
(63.66)656
(25.83)
1,102
(43.39)
955
(37.60)
1,042
(41.02)
990
(38.98)
1,239
(48.78)
793
(31.22)
BODY DIMENSIONSDI-4
BODY OPENING AREAS (Side View: Front)