TOYOTA LAND CRUISER 1996 J80 Workshop Manual

N14164
AC2SL−01
AC−68
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
1395
Author: Date:
1996 LAND CRUISER (RM451U)
AIR CONDITIONING CONTROL
ASSEMBLY
REMOVAL
1. REMOVE INSTRUMENT CLUSTER FINISH CENTER
PANEL WITH A/C CONTROL ASSEMBLY
2. REMOVE A/C CONTROL ASSEMBLY
Remove the 3 screws and A/C control assembly from center
panel.
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AC2SM−01
AC2717
Connector ”A”
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
AC−69
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT ILLUMINATION OPERATION
Connect the positive (+) lead from the battery to terminal A −13
and the negative ( −) lead to terminal A−3, then check that the
illuminations light up.
If illuminations do not light up, test the bulb.
2. Air Inlet Control Switch:
INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal
A−9 and the negative ( −) lead to terminal A−8.
(b) With the air inlet control button pushed in, check that the FRESH or RECIRC indicator light lights up.
(c) Next, push in the button again, and check that the indica-
tor light goes off and the other indicator light lights up.
AICSwitch
.-20-2-CN06571 .-18-2-B
ModeControlSwitch
2=i=~~~:=i~;=j::;5-H--+__Blower Speed
ControlSwitch
TemperatureControl
Switch Connector
"A"
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1
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Connector"B"
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1&17iJl1615ullJ12IliJllO9L...,..L-,_\-L..,-
Z04530
r
!rfl176~54 3 21~
m2019lI:8171611514131211~
Connector"A"
~e@j
AC2718
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AC2722
Connector ”A”Connector ”B”
AC2723
Connector ”A”
Connector ”B”
AC2722
Connector ”A”
Connector ”B”
AC2723
Connector ”A”
Connector ”B”
AC−70
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
1996 LAND CRUISER (RM451U)
(d) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
3. Mode Control Switch: INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal A−9 and the negative ( −) lead to terminal B−16.
(b) Push each of the mode buttons in and check that their in- dicator light lights up.
(c) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
4. Blower Speed Control Switch: INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal A−9 and the negative ( −) lead to terminal B−16.
(b) Push each of the blower speed control buttons in and check that their indicator light lights up.
(c) Then connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
c
r
1rf1~716[lJ';W5413 211
1\E~g1~171611514[.3]12111~
-r...'onnector"A"(
IeCBI
AC2719
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Z09805
Connector ”A”Connector ”B”
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
AC−71
1996 LAND CRUISER (RM451U)
5. A/C or DEF Switch:
INSPECT INDICATOR LIGHT OPERATION
(a) Connect the positive (+) lead from the battery to terminal
A−9 and the negative ( −) lead to terminal B−18.
(b) Push the A/C or DEF switch button in and check that the indicator light lights up.
(c) Then, connect the positive (+) lead from the battery to ter-
minal A−13 and check that the indicator dims.
If operation is not as specified, replace the A/C control assem-
bly.
6. INSPECT AIR INLET CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
FRESHA8 − A19Continuity
RECIRCA8 − A18Continuity
If continuity is not as specified, replace the A/C control assem-
bly.
7. INSPECT MODE CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
FACEA14 − B16Continuity
BI−LEVELA12 − B16Continuity
FOOTA7 − B16Continuity
FOOT −DEFB11 − B16Continuity
DEFB4 − B16Continuity
If continuity is not as specified, replace the A/C control assem-
bly.
8. INSPECT BLOWER SPEED CONTROL SWITCH CON-
TINUITY
Switch positionTester connectionSpecified condition
OFFA10 − B16Continuity
LOA1 − B16Continuity
M1B9 − B16Continuity
M2B10 − B16Continuity
HIB13 − B16Continuity
Connector"A"
Connector"B"
Connector"A"
Connector"A"
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20Itl'17"lIB,,113121110
e-20-2-C
In,•71'fIl';;l1oT~312I1\
[20It..117,,110141131211110II
0-20-2-<:.-18-2-B
AC2726
AC2727
219129
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AC−72
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
1996 LAND CRUISER (RM451U)
If continuity is not as specified, replace the A/C control assem-
bly.
9. INSPECT A/C OR DEF SWITCH CONTINUITY
Check that there is continuity between terminals B− 6 and B−17
intermittently each time the A/C or DEF switch button pressed.
If continuity is not as specified, replace the A/C control assem-
bly.
10. INSPECT TEMPERATURE CONTROL SWITCH RESIS-
TANCE
(a) Measure resistance between terminals B −1 and B−2.
Standard resistance:
Approx. 3.0 kΩ
(b) Check that the resistance between terminals B −1 and
B−3 increases from 0 to approx. 3.0 k Ω when the switch
knob is turned from COOL to HOT.
If operation is not as specified, replace the A/C control assem-
bly.
e·18·2·B
e-18-2-B
Connector"B"
!Ie7615[ll'O'H(13IU2In
~1817161151(113121111JlIO'Jl
Connector"B"
N06436
N06436
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AC2SN−01
−
AIR CONDITIONING AIR CONDITIONING CONTROL ASSEMBLY
AC−73
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is the revese order of removal (See page AC−68 ).
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AC2SI−01
AC−74
−
AIR CONDITIONING AIR CONDITIONING AMPLIFIER
1401
Author: Date:
1996 LAND CRUISER (RM451U)
AIR CONDITIONING AMPLIFIER
ON−VEHICLE INSPECTION
INSPECT AMPLIFIER CIRCUIT
(a) Disconnect the amplifier and inspect the connector on the
wire harness side, as shown in the chart below.
Test conditions:
Ignition switch ON
A/C switch ON
Temperature control lever MAX COOL
Blower control switch HI
Tester connectionConditionSpecifeid condition
6 − GroundConstantContinuity
8 − 9ConstantContinuity
9 − 6ConstantApprox. 1.5 k Ω at 25 ° C (77 °F)
2 − GroundA/C switch ONBattery positive voltage
2 − GroundA/C switch OFFNo voltage
5 − GroundStart engineApprox. 10 to 14 v
5 − GroundStop engineNo voltage
If circuit is as specified, try replacing the amplifier with a new
one. If the circuit is not as specified, inspect the circuits con-
nected to other parts.
(b) Connect the connector to A/C amplifier and inspect wire
harness side connector from the back side, as shown in
the chart below.
Test conditions:
Ignition switch ON
A/C switch ON
Temperature control lever MAX COOL
Blower control switch HI
Tester connectionConditionSpecified Condition
3 − GroundRefrigeration pressure
2.0 − 32 kgf/cm3Battery positive voltage
3 − GroundRefrigeration pressure
less than 2.0 − 32 kgf/cm3 or moreNo voltage
If circuit is not as specified, replace the amplifier.
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N14294
AC2SJ−01
−
AIR CONDITIONING AIR CONDITIONING AMPLIFIER
AC−75
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE GLOVE COMPARTMENT DOOR
(See page BO−76 )
2. REMOVE A/C AMPLIFIER
(a) Disconnect the connector from the amplifier.
(b) Remove the screw and the amplifier.
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AC2SK−01
AC−76
−
AIR CONDITIONING AIR CONDITIONING AMPLIFIER
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal See page AC−75).
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Z04536
AC2SO−04
Z15447
−
AIR CONDITIONING REAR HEATER SWITCH
AC−77
1404
Author: Date:
1996 LAND CRUISER (RM451U)
REAR HEATER SWITCH
INSPECTION
1. REMOVE INSTRUMENT CLUSTER FINISH CENTER
PANEL WITH A/C CONTROL ASSEMBLY
2. REMOVE REAR HEATER SWITCH
3. INSPECT INDICATOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
5 and the negative ( −) lead to terminal 1.
(b) Push each of the rear heater switch knob in and check
that their indicators lights up.
If operation is not as specified, replace the switch.
4. INSPECT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
HI1 − 4Continuity
OFF−No Continuity
LO1 − 2Continuity
Illumination circuit3 − 6Continuity
If continuity is not as specified, replace the switch.
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