TOYOTA LAND CRUISER 1996 J80 Workshop Manual

MA04W−01
−
MAINTENANCE BODY
MA−9
49
Author: Date:
1996 LAND CRUISER (RM451U)
BODY
INSPECTION
1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten the front seat−to−body mounting bolts. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Under Severe Conditions: In addition to the above maintenance items, check for
loose or missing nuts and bolts on the steering system,
drive train, suspension system, fuel tank mounts, engine
mounts, etc.
2. FINAL INSPECTION
(a) Check the operation of the body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Front and rear doors:
Door locks operate properly
Doors close properly
Back door:
Door lock operates properly
Seats:
Seat adjusts easily and locks securely in any posi-
tion
Front seat back locks securely in any position
Folding −down rear seat backs look securely
(b) Road test
Check the engine and chassis for abnormal noises.
Check that the vehicle does not wander or pull to
one side.
Check that the brakes work properly and do not
drag.
(c) Be sure to deliver a clean car. Especially check the steering wheel, shift lever knob, all
switch knobs, door handles and seats.
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PP2ZZ−01
−
PREPARATION MAINTENANCE
PP−1
50
Author: Date:
1996 LAND CRUISER (RM451U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench
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PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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Version 1.11 - 03/16/2010

−
PREPARATION ENGINE MECHANICAL
PP−3
52
Author: Date:
1996 LAND CRUISER (RM451U)
(09316−00011)Replacer PipeCrankshaft front oil seal
(09316−00051)Replacer ”D”Crankshaft front oil seal
09330−00021Companion Flange Holding ToolCrankshaft pulley
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40011Puller B SetCrankshaft timing gear
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
(09955−04061)Claw No.6
09950−50012Puller C SetCrankshaft pulley
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PP−4
−
PREPARATION ENGINE MECHANICAL
53
Author: Date:
1996 LAND CRUISER (RM451U)
(09951−05010)Hanger 150
(09952−05010)Slide Arm
(09953−05010)Center Bolt 100
(09953−05020)Center Bolt 150
(09954−05020)Claw No.2
09950−60010Replacer Set
(09951−00280)Replacer 28Connecting rod bushing
(09951−00350)Replacer 35Crankshaft timing gear
(09951−00480)Replacer 48Spark plug tube gasket
09950−70010Handle Set
(09951−07100)Handle 100
(09951−07150)Handle 150
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Version 1.11 - 03/16/2010

PP301-01
-
PREPARATION ENGINE MECHANICAL
PP-5
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.
09200-00010Engine Adjust Kit .
09258-00030Hose Plug Set .Plug for the vacuum hose, fuel hose
etc.
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PP302-01
PP-6
-
PREPARATION ENGINE MECHANICAL
1996 LAND CRUISER (RM451U)
EQUIPMENT
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Dye penetrant
Engine tune-up tester
Heater
Magnetic finger
Micrometer
OBD II scan toolEngine speed
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Soft brush
Spring testerValve spring
Steel squareValve spring
Thermometer
Torque wrench
Valve seat cutter
Vernier calipers
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PP303−01
−
PREPARATION ENGINE MECHANICAL
PP−7
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00080Seal Packing Black or equivalent
(FIPG)Over space between cylinder block
and timing chain case
Timing cgain cover
Semi−circular plug
Oil pan
Rear oil seal retainer
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentPlug tube
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentTVV
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PP305−02
PP−8
−
PREPARATION EMISSION CONTROL
57
Author: Date:
1996 LAND CRUISER (RM451U)
EMISSION CONTROL
RECOMMENDED TOOLS
09082−00040TOYOTA Electrical Tester.
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Version 1.11 - 03/16/2010

PP306−01
−
PREPARATION EMISSION CONTROL
PP−9
1996 LAND CRUISER (RM451U)
EQUIPMENT
HeaterTVV
OBD II scan toolEngine speed
ThermometerTVV
Torque wrench
Vacuum gauge
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Brought to you by BirfMark
Version 1.11 - 03/16/2010